In modern electronics manufacturing, terminal insertion machines are key to efficiency and precision, replacing labor-intensive manual insertion. They accurately place connectors, pins, and small components into PCB holes, reducing human error and increasing production speed. Suitable for automotive, consumer, and industrial electronics, these machines handle various component sizes while ensuring consistent quality. With the ability to manage delicate parts without damage and built-in error detection, terminal insertion machines are essential for high-volume production, meeting tight deadlines and maintaining strict industry standards.
1.Fast Facts
- Insertion Rate Achieves up to two terminal insertions per second, ensuring high-speed, precise, and efficient automated assembly performance.
- Multi-Component Capability Supports simultaneous application of four different components, enhancing flexibility and reducing production downtime for multi-part assembly.
- Multi-Angle Insertion Allows insertion at four programmable angles, adapting to diverse PCB layouts and connector orientation requirements efficiently.
- Insertion Verification Automatically detects and confirms correct terminal placement, preventing assembly errors and ensuring consistent production reliability.
- Clinching Options Provides inward, outward, and “N” clinching modes, ensuring stable mechanical fixation and improved terminal retention.
- Quick Change Head System Enables rapid tool replacement for different terminals, increasing production flexibility and minimizing machine setup time.
- Windows-Based Operating System User-friendly interface simplifies operation, programming, and monitoring while supporting factory data connectivity and control.
Fast Facts
2.Smart Control System
High-speed servo drives for insertion rates up to 2 cycles per second at 0.2 in (5.08 mm) pitch. Servos+motors control.
- Visual system: Industrial specialized high definition camera and the development of automatic visual correction software of vision system, automatic correction, insertion accurately.
- Operating system: Industrial computer + motion control card. Windows environment to run the operation of the software, the production data, management data, equipment parameters, all I/O signal diagnosis, etc. can be finished on the host.
PCB board handling equipment(loader+unloader machine) ready for Industrial 4.0. Pass the IPC-9704 stress test standard to ensure that the stress value of each insertion is within ±400ue.
3.Machine Specifications
The machine features a compact and well-balanced design, suitable for various production environments. Its dimensions are 1300 mm in width and 1600 mm in height (with doors closed). The depth is 1700 mm without the reel feeder and 2560 mm with the reel feeder attached. The main unit weighs approximately 1200 kg, while the reel feeder weighs about 60 kg. The robust steel frame ensures stability, low vibration, and easy installation, meeting the requirements of high-precision terminal insertion operations.
The main equipment sizes are shown in the figure below.
Machine Specifications
4.Feeding and Cutting System
The Feeding and Cutting System is designed to ensure stable and precise terminal supply.
- Feeding System The system designed to deliver terminals efficiently and accurately according to the required width. The material tray securely supports large terminal reels, ensuring smooth and stable feeding. Dual feeding tracks (L/R) guide the terminals precisely into position, reducing errors and ensuring consistent operation. This system provides reliable material transport, high-speed performance, and adaptability for different terminal sizes, enhancing overall productivity and production stability in automated insertion processes.
Feeding System
- Cutting System The system consists of four main components labeled in red: the cutting and feeding part, the feeding track, the material tray, and the insertion part. The cutting and feeding part is positioned at the left side of the machine and is responsible for accurately cutting materials and delivering them to the next stage. The feeding track runs horizontally, guiding materials from the material tray, which holds the raw material in a coiled form on the right, toward the cutting area. Finally, the insertion part, located at the leftmost end, ensures that the cut materials are correctly positioned or inserted for further processing or assembly. This arrangement allows continuous, automated operation, optimizing efficiency and precision.
Cutting System
5.Insertion and Clinching System
- Insertion System The Insertion system by Yinuo is a highly adaptable solution for terminal insertion. It designs the insertion head based on terminal thickness, and different terminal thicknesses (0.80mm / 0.50mm) are equipped with different grippers. This tailored design ensures precise and efficient insertion, catering to diverse terminal specifications and thus enhancing the flexibility and reliability of the insertion process in manufacturing, reflecting Yinuo’s expertise in creating customized industrial solutions.
Insertion System
- Clinching System The Clinching system from Yinuo is a versatile and advanced solution for terminal clinching processes. It incorporates insertion verification to ensure the accuracy of terminal placement. Additionally, it offers optional clinching modes including Inward clinching, Outward clinching, and “N” clinching, which can be tailored to meet different manufacturing requirements. This system’s flexibility and precision demonstrate Yinuo’s dedication to providing comprehensive and reliable solutions for industrial clinching applications, thereby enhancing the quality and efficiency of the production process.
Clinching System
6.Software Programming System
Software Programming System
The Software Programming System of L-7000T Terminal Insertion Machine is a well-structured and user-friendly solution for managing industrial processes. Its main operation interface is divided into six distinct areas from top to bottom, left and right: the Operation panel area for direct controls, the Image and video area for real-time process visualization, the Production data area for tracking manufacturing metrics, the Program display area for viewing operational programs, the Status prompt area for instant notifications, and the Set up ribbon for configuration options. This modular design enables operators to efficiently monitor, control, and program the system, reflecting Yinuo’s focus on intuitive and comprehensive software solutions for industrial automation.
7.Application Industry
L-7000T Terminal Insertion Machine can be applied to different electronic industries.It can be served as the home appliance industry, the car industry, the power industry, and other electronics industries such as digital watches and electronic components. The diverse range of terminals and printed circuit boards showcased in the image demonstrates Yinuo’s capability to cater to various industrial needs, providing reliable and tailored solutions that contribute to the efficiency and quality of production in these sectors.
Application Industry
8.Best After-Sales Service
Best After-Sales Service
Yinuo is committed to providing the best after-sales service to its customers worldwide. It offers 7×24 worldwide support, ensuring that customers can get help anytime, anywhere. Free installation and training are provided to help customers use the products proficiently. For spare parts, there is a 1-day lead-time, minimizing downtime. Additionally, a 1-month customize solution is available to meet specific customer needs. With such comprehensive and efficient after-sales service, Yinuo stands out in the market and builds strong trust with its customers.
Conclusion
The L-7000T Terminal Insertion Machine excels with its unparalleled precision, ultra-fast processing speed, and robust adaptability to diverse terminal types and PCB layouts. It minimizes downtime through intelligent error detection and easy maintenance, while its user-friendly interface and automated features significantly boost production efficiency and yield, making it an indispensable asset for electronics manufacturers seeking excellence in terminal insertion processes.
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