Abnormal Materials: 97%+ Market Share
This pluggable material reference covers extensive electronic components, including port sockets, capacitors, junctors, pressure coils, large connectors, integrated circuits, and switches. With over 97% market share in abnormal materials, it meets diverse electronic manufacturing needs. It handles complex component insertion for efficient PCB assembly, offers numerous variants per category, and supports seamless integration, ensuring flexibility for modern production.
Different types of models
The Odd Form Insertion Machine H-D660 is compatible with different types of PCB components.
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PCB 401-00255-001 Model 501-00437-016
The PCB model 401-00255-001 (Model 501-00437-016) integrates a total of 120 electronic components, including 60 Tape Radial Electronic Components and 60 Odd Form Insertion electronic components (12×5 each). It showcases a dense assembly of diverse parts, demonstrating the capability to handle both standard and irregular components in PCB manufacturing. This layout reflects advanced assembly technology, ensuring efficient integration of components for reliable electronic performance, and highlights the versatility in processing different types of electronic parts on a single circuit board.
PCB 401-00255-001 Model 501-00437-016
For PCB 401-00255-001 (Model 501-00437-016), using 3 sets of H-D660 allows inserting 60 components for 5 PCBs, with ~4000 CPH, ~18s PCB insertion time, and ~200 UPH (single-board capacity ~1000). Using 1 set of D-8800 also inserts 60 components, with ~9000 CPH, ~24s insertion time, and ~150 UPH (single-board capacity ~750). The H-D660 has an average plug-in speed of 0.9s per part (fastest 0.9s), while transformers and large-port parts take 0.9–1.3s due to size and weight.
PCB 401-00255-001 Model 501-00437-016
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The difference between H-D660 and D-8800
3 sets of H-D660 can insert 60 components for 5 PCBs, with ~4000 CPH, ~18s PCB insertion time, and ~200 UPH (single-board capacity ~1000). 1 set of D-8800 also handles 60 components, with ~9000 CPH, ~24s insertion time, and ~150 UPH (single-board capacity ~750). The H-D660 has an average insertion speed of 0.9s per part (fastest 0.9s), while transformers and large-port components take 0.9–1.3s due to weight, volume, and pins.
PCB 401-00255-001 Model 501-00437-016
The PCB 401-00255-001 (Model 501-00437-016) is assembled through a three-stage process using H-D660 machines (FS#1, FS#2, FS#3). FS#1 utilizes 3 bulk feeders and 1 tape feeder to handle components like capacitors and connectors. FS#2 employs 4 tube feeders and 1 tape feeder for parts such as sensors and modules. FS#3 integrates 1 tube feeder, 1 tape feeder, and 1 tray feeder for components like large integrated circuits. Each stage features a camera for precise positioning, ensuring efficient and accurate insertion of diverse electronic components into the PCB.
PCB 401-00255-001 Model 501-00437-016
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PCB 401-00589-002 Model 501-00558-122
The PCB 401-00589-002 (Model 501-00558-122) integrates a total of 96 electronic components, consisting of 48 Tape Radial Electronic Components and 48 Odd Form Insertion electronic components (12×4 each). It features a dense assembly of various parts, including capacitors, transformers, and integrated circuits, demonstrating the capability to handle both standard and irregular components in PCB manufacturing. This layout reflects advanced assembly technology, ensuring efficient integration of components for reliable electronic performance and highlighting the versatility in processing different types of electronic parts on a single circuit board.
PCB 401-00589-002 Model 501-00558-122
The PCB 401-00589-002 (Model 501-00558-122) shows different assembly performances with two device setups. For 3 sets of H-D660, there are 48 plug-ins for 4 PCBs, achieving a CPH of ~4000, a PCB insertion time of ~14s, and a UPH of ~250 pcs, with a single-board production capacity of about 1000 PCS. For 1 set of D-8800, 48 plug-ins for 4 PCBs result in a CPH of ~9000, a PCB insertion time of ~19s, and a UPH of ~187 pcs, with a single-board production capacity of about 748 PCS. The Odd Form Insertion Machine H-D660 has an average plug-in speed of 0.9 seconds per part, with the fastest at 0.9 seconds, while larger parts like transformers take 0.9–1.3 seconds due to weight, volume, and pin factors. This PCB and its associated machinery illustrate the trade-offs between assembly speed and production capacity in electronic manufacturing processes.
PCB 401-00589-002 Model 501-00558-122
The PCB 401-00589-002 (Model 501-00558-122) adopts a three-station H-D660 setup (FS#1, FS#2, FS#3) for Odd Form Insertion, handling a total of 48 electronic components (12×4). Each station is equipped with a camera and diverse feeders: FS#1 has 1 Bulk feeder, 1 Tube feeder, and 2 tape feeders, processing 4 types of components; FS#2 features 3 Tube feeders and 1 tape feeder, dealing with 5 types of components; FS#3 includes 1 Bulk feeder, 1 tape feeder, and 1 Tray Feeder, managing 3 types of components. This modular and automated assembly line demonstrates a sophisticated solution for integrating various odd-form electronic parts, ensuring precise and efficient insertion through specialized feeder configurations and visual recognition systems, reflecting the versatility and advancement in modern PCB manufacturing for handling diverse component types.
PCB 401-00589-002 Model 501-00558-122
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PCB 401-00688-001 Model 501-00780-017
The PCB 401-00688-001 (Model 501-00780-017) integrates a total of 150 electronic components, consisting of 96 Tape Radial Electronic Components (16×6) and 54 Odd Form Insertion electronic components (9×6). The board features a dense assembly of various parts, including capacitors, transformers, integrated circuits, and connectors, with some components highlighted by colored markers to distinguish different types or positions. This layout demonstrates the capability to handle both standard Tape Radial parts and irregular Odd Form components in PCB manufacturing, ensuring efficient integration and reliable electronic performance. It reflects the versatility in processing diverse electronic parts on a single circuit board, showcasing advanced assembly technology in electronics manufacturing.
PCB 401-00688-001 Model 501-00780-017
PCB 401-00688-001 Model 501-00780-017
The PCB 401-00688-001 (Model 501-00780-017) adopts a three – station H-D660 setup (FS#1, FS#2, FS#3) for Odd Form Insertion, handling a total of 54 electronic components (9×6). Each station is equipped with a camera and different feeders: FS#1 has 1 Bulk feeder, 1 tape feeder, and 2 Tube feeders, processing 4 types of components; FS#2 features 2 Tube feeders and 1 Bulk feeder, dealing with 3 types of components; FS#3 includes 1 Bulk feeder and 1 Tray Feeder, managing 2 types of components. This modular and automated assembly line showcases a sophisticated solution for integrating various odd – form electronic parts, ensuring precise and efficient insertion through specialized feeder configurations and visual recognition systems.
PCB 401-00688-001 Model 501-00780-017
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PCB 401-00816-001 Model 501-00899-022
The PCB 401-00816-001 (Model 501-00899-022) integrates a total of 96 electronic components, comprising 64 Tape Radial Electronic Components (16×4) and 32 Odd Form Insertion electronic components (8×4). The board features a dense assembly of various parts, including capacitors, transformers, integrated circuits, and connectors, with some components highlighted by colored markers to distinguish different types or positions. This layout demonstrates the capability to handle both standard Tape Radial parts and irregular Odd Form components in PCB manufacturing, ensuring efficient integration and reliable electronic performance, and reflecting the versatility in processing diverse electronic parts on a single circuit board.
PCB 401-00816-001 Model 501-00899-022
The PCB 401-00816-001 (Model 501-00899-022) exhibits distinct assembly efficiencies with two device configurations. For 2H-D660, there are 32 plug-ins for 4 PCBs, achieving a CPH of 4000, a PCB insertion time of ~14.4s, and a UPH of ~250, with a single-board production capacity of about 1000 PCS (2504pcs). For 1*D-8800, 64 plug-ins for 4 PCBs result in a CPH of 9000, a PCB insertion time of ~25.7s, and a UPH of ~140, with a single-board production capacity of about 560 PCS. The Odd Form Insertion Machine H-D660 has an average plug-in speed of 0.9 seconds per part, with the fastest at 0.9 seconds, while larger parts like transformers take 0.9–1.3 seconds due to factors such as weight, volume, and pins. This PCB and its associated machinery illustrate the variations in assembly speed and component handling within electronic manufacturing processes.
PCB 401-00816-001 Model 501-00899-022
The PCB 401-00816-001 (Model 501-00899-022) utilizes a three-station H-D660 setup (FS#1, FS#2, FS#3) for Odd Form Insertion, handling 32 electronic components (8×4). Each station is equipped with a camera and distinct feeders: FS#1 has 1 Bulk feeder, 1 tape feeder, and 2 Tube feeders, processing 4 types of components; FS#2 features 2 Bulk feeders, dealing with 2 types of components; FS#3 includes 1 Tube feeder and 1 Tray Feeder, managing 2 types of components. This structured and automated assembly line showcases an advanced approach to integrating various odd-form electronic parts, ensuring accurate and efficient insertion through tailored feeder configurations and visual recognition technology, reflecting the sophistication in modern PCB manufacturing for diverse component handling.
PCB 401-00816-001 Model 501-00899-022
Conclusion
The series of PCBs, including models like 401-00688-001, 401-00816-001, and 401-00589-002, demonstrate the sophistication of modern PCB manufacturing. They integrate diverse components (Tape Radial and Odd Form Insertion) via multi-station H-D660 systems with specialized feeders and cameras. Featuring varying component counts, assembly speeds, and production capacities, alongside machines like H-D660 and D-8800 with different plug-in capabilities, these PCBs ensure reliable performance through efficient and precise component integration.
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