High-Speed Radial Inserter Machine D-8800 for Efficient PCB Assembly

In the dynamic field of electronic manufacturing, the Radial Inserter machine D-8800 (10 feeder) emerges as a stellar solution for automated radial component insertion. Engineered by Yinuo, it epitomizes precision and efficiency, serving as a cornerstone for boosting productivity and quality in electronic assembly workflows. Boasting a robust industrial design for unwavering stability and an intuitive interface for effortless operation, this machine shines even brighter with its 10-feeders configuration. It adeptly handles a diverse range of radial components, empowering electronic manufacturers to achieve high-speed, precise, and dependable insertion in their SMT production lines. Undoubtedly, the D-8800 is a transformative asset for enterprises aspiring to attain unparalleled excellence in electronic component assembly.

The Radial Inserter Machine D-8800A (in-line)

The Radial Inserter Machine D-8800A (in-line) by YINUO is a high-performance automated solution designed for inserting radial components such as capacitors, transistors, LED lights, and key switches. Built for precision and speed, it achieves up to 18,000 components per hour with an actual speed of 10,000 CPH. Equipped with a servo motor-driven insertion head, vision calibration system, and YINUO intelligent software platform, it ensures accurate and stable operation. Supporting PCB sizes up to 400mm × 280mm, this robust 1000kg machine combines efficiency, reliability, and advanced automation for modern electronic assembly lines.

The Radial Inserter Machine D-8800A (in-line)

The Radial Inserter Machine D-8800A (in-line)

The Radial Inserter Machine D-8800B (offline)

The Radial Inserter Machine D-8800B (offline) by YINUO is an advanced solution designed for efficient and precise insertion of radial components such as capacitors, transistors, LED lights, and key switches. It features a servo motor-driven insertion head with a 13.0mm drive and clinch base, achieving a maximum insertion speed of 18,000 CPH (actual 10,000 CPH). Built for reliability, it supports PCB sizes up to 400×285mm and includes machine vision calibration, YINUO platform software, and an industrial-control computer. This durable 1000kg machine ensures high accuracy, stability, and productivity for offline electronic assembly operations.

Radial Inserter Machine D-8800A

The YINUO Radial Inserter Machine D-8800A is designed to achieve high performance for a wide range of electronic assembly applications. Featuring flexible lead span capabilities from single to quad-span, it provides outstanding versatility for both standard and high-density component insertion. The system integrates a magazine and vacuum combo loader for efficient material handling and a magazine unloader for smooth output transfer. Engineered for precision and reliability, the D-8800A ensures consistent performance, enhanced productivity, and seamless automation in modern PCB manufacturing environments.

Magazine&Vacuum Combo Loader

The Yinuo Magazine&Vacuum combo loader is a remarkable board handling system loader designed to automate your production line. It comes with two PCB loading modes, making it especially suitable for single-line mode that processes double-sided PCBs.

Equipped with PLC Program Control, it offers vacuum loading magazine loading and alternated mode selectable, along with the binding function of vacuum loader and magazine loader. It has a diameter suction pads of 6mm (or specify), can handle PCB thickness from 0.4 to 3mm, and has an air supply consumption of 4-6 bar, 220mm³/min Max. The belt speed is 0.5-20m/min adjustable, with a power supply of single-phase 110V (220V/ 50 Hz) ± 1%, 500V max. It features transfer direction to R, PCB edge support of 10mm, and is SMEMA compatible.

Available models include YLD250-V, YLD300-V, and YLD360-V, with varying dimensions, PCB size, weight, and rack size, catering to different production needs.

Standard Magazine Unloader

The Yinuo Standard magazine unloader is a reliable board handling system unloader designed for unloading PCBs from the production line. It boasts a sturdy and stable design, with magazine quantity of upper 1pc and bottom 1pc. The tank replacement time is about 30 seconds (or specify), and step select options include 10,20,30,40 mm (or specify). It operates on 110V or 220V, single phase max 250VA, with barometric pressure from 4-6 bar, up to 10/min.

It features a flexible platform to suit standard magazines, regulated pressure on the attached pneumatic pusher, and an adjustable pusher position to the centre of the magazine. The user-friendly “soft touch” LED membrane control panel and SMEMA compatibility add to its appeal. Available models like YUL250, YUL330, YUL390, and YUL460 come with different dimensions, PCB sizes, weights, and rack sizes, meeting diverse production requirements.

Radial Inserter D-8800

The Yinuo Radial Inserter D-8800 is a specialized machine for handling radial components. It supports components with a max body height of 18MM, a max body diameter of 10MM, and spans of 2.5/5.0/7.5/10.0mm. The diagram and real – machine image illustrate its capability to precisely handle components like capacitors and LEDs. With its precise design, it can accommodate different component dimensions, ensuring accurate insertion. Whether it’s the 2.5mm, 5.0mm, or 10.0mm span, the inserter operates with high precision. This machine plays a crucial role in the efficient and accurate assembly of PCBs with radial components.

Tape and Component Dimensions

The Radial Inserter features detailed specifications for tape and component dimensions, crucial for precise PCB assembly. The diagram and table outline feeder and tape dimensions, including transport hole sizes, wire diameters, and various critical distances with tolerances. It also illustrates single and double pitch component taping for 12.7mm and 15.0mm pitch tapes, ensuring compatibility with different radial components. These precise dimensional guidelines enable the inserter to handle components accurately, supporting efficient and reliable production processes.

360 Degrees of Diversity

The Radial Inserter showcases “360 Degrees of Diversity” and “Ultimate Flexibility” with its 360-degree insertion angle capability. Its insertion heads are servo-driven, enabling precise and rapid component insertion. Notably, the insertion tooling can be rotated from 0 to 360 degrees in 1-degree increments, as demonstrated by the diagrams. This remarkable feature allows for highly flexible and accurate placement of radial components, catering to a wide range of assembly requirements. Whether for complex PCB designs or standard layouts, this inserter’s rotational precision ensures optimal component insertion.

Conclusion

Yinuo’s suite of SMT solutions, from the Magazine&Vacuum combo loader and standard magazine unloader to the Radial Inserter series with its 360-degree insertion flexibility and precise component handling, demonstrates a relentless commitment to innovation and precision in PCB assembly. These systems not only streamline production processes with their automated features, robust designs, and SMEMA compatibility but also cater to diverse manufacturing needs through customizable specifications and dimensional adaptability. Whether optimizing loading and unloading workflows or ensuring accurate radial component insertion, Yinuo’s offerings stand as a testament to engineering excellence, empowering electronics manufacturers to achieve higher efficiency, reliability, and versatility in their operations. For those seeking to elevate their PCB assembly capabilities.

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Tags: Electro, New, Radial Inserter

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