YT-7500 THT Rivet Pin Insertion Machine Optimizing PCB Rivet Pin Insertion Quality

Description:At the heart of the YT-7500 THT Rivet Pin Insertion Machine lies a momentum-managed stroke that separates drive acceleration from contact force, preventing shock transfer that causes micro-delamination on thin-core PCBs. Tiered seat protocols assign distinct force ramp, dwell, and release curves to each tooling recipe, enabling autonomous execution across divergent pin diameters and board stack-ups without recalibration. Dual-lane parallel singulation halves inter-stroke intervals, while an optically verified feed corridor validates pin geometry at line speed. Post-insertion, a co-axial laser sensor confirms seat height before the next cycle initiates — an adaptive force, high-throughput, in-cycle verification combination that legacy single-profile machines cannot match.

Минимальный объем заказа: 1 шт.

Срок выполнения заказа: 15 дней

Введение

The YT-7500 THT Rivet Pin Insertion Machine sets a new benchmark in the realm of PCB assembly, focusing on the precision of rivet pin insertion. Designed for efficiency, this machine employs state-of-the-art technology to ensure that each rivet pin is positioned accurately, thereby enhancing the overall reliability of the PCB. Its high-speed capabilities allow it to process large batches with unparalleled accuracy, making it an ideal solution for high-demand manufacturing environments.

Featuring an intuitive control system, the YT-7500 THT Rivet Pin Insertion Machine enables seamless integration into existing production lines. Operators can quickly adjust parameters to accommodate various project requirements, ensuring flexibility without sacrificing quality. The machine’s advanced detection systems monitor the insertion process in real time, providing immediate feedback and allowing for swift corrections to maintain optimal performance.

Moreover, the YT-7500 THT Rivet Pin Insertion Machine is committed to sustainable manufacturing practices. By refining the pin insertion process, it reduces material waste and energy consumption, contributing to a greener production environment. This commitment to efficiency and quality makes the YT-7500 an indispensable tool for businesses striving for excellence in electronic assembly.

 

YT-7000 THT Rivet Insertion Machine

YT-7000 THT Rivet Insertion Machine

 

YT-7500 THT Rivet Pin Insertion Machine in Smart Automotive Electronics Manufacturing

In smart vehicle electronics factories, multi-layer PCBs for battery management and inverter controllers require rivet pins that anchor connectors and conduct interlayer current through plated through-holes — the YT-7500 THT Rivet Pin Insertion Machine feeds blanks via a vibratory sorter, visually aligns each pin with sub-pixel compensation, and drives it through the bore in a single servo stroke. Where copper weight varies between power and signal zones, closed-loop force control reads insertion resistance in real time and adjusts drive intensity — preventing over-compression that cracks barrel plating on heavy-copper vias while ensuring full seating on finer signal holes.

After the rivet pin passes through the plated through-hole, the YT-7500 THT Rivet Pin Insertion Machine’s press-forming system delivers a calibrated squeeze that plastically deforms the pin head into a flared collar, creating an interference fit against the copper-clad bore wall. This cold-forming step simultaneously locks the pin mechanically and establishes an electrical conduction path — without introducing the thermal stress that solder-based alternatives generate. The machine monitors each press cycle with a force-displacement curve, rejecting any pin whose deformation profile deviates from the programmed envelope before the board advances to wave solder.

For Tier-1 automotive suppliers, this in-cycle verification replaces post-insertion manual inspection, compressing the quality loop from hours to seconds. Per-pin force signatures and board coordinates stream to the factory MES, supplying the traceable insertion pedigree that IATF-audited OEMs now require — a native data capability that eliminates retrofit integration cost and shortens platform qualification timelines at sourcing reviews.

 

Rivet Pin

Rivet Pin

 

Технические характеристики

Модель YT-7500
Overall Dimension 2080mm (L) * 1230 mm(W) * 1600mm(H)
Масса 1,000KG
Air 6±0.5kg/cm² (Air Consumption: 656N/min)
Власть AC 220V, Single-phase 50/60HZ, 1.4KW
Noise 80dB
Operating Environment 5-40 u
Humidity 10-90%RH (it can be used as long as there are no crystal beads in the air)
Requirements for the Surrounding Environment No Corrosive Gas
Movement Dimension of the Workbench X680mm, Y370mm multi-direction X580mm, Y370mm bilateral
Movement Speed of Workbench 22.5m/min
PCB Electric Circuit Board 490×350Max
Plugging Speed 200PCS/min
Installation Time of Electric Circuit Board 4s
Component Inserted 1.6-3.5mm common rivets, long rivets and lacerivet
Quantity of Plugs 3 heads
Hole Correction Mode By the angle system of the machine
Computer Control System Windows operation system
Display System 17 inch color LCD
Система подачи Vibrating large feeding system

 

Rivet Pin

Rivet Pin

 

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