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Máquina de inserción de pasadores de remache THT YT-7500: optimización de la calidad en la inserción de pasadores de remache en placas de circuito impreso

Description:At the heart of the Máquina de inserción de pasadores de remache THT YT-7500 lies a momentum-managed stroke that separates drive acceleration from contact force, preventing shock transfer that causes micro-delamination on thin-core PCBs. Tiered seat protocols assign distinct force ramp, dwell, and release curves to each tooling recipe, enabling autonomous execution across divergent pin diameters and board stack-ups without recalibration. Dual-lane parallel singulation halves inter-stroke intervals, while an optically verified feed corridor validates pin geometry at line speed. Post-insertion, a co-axial laser sensor confirms seat height before the next cycle initiates — an adaptive force, high-throughput, in-cycle verification combination that legacy single-profile machines cannot match.

Cantidad mínima de pedido: 1 unidad

Plazo de entrega: 15 días

Introducción

The YT-7500 THT Rivet Pin Insertion Machine sets a new benchmark in the realm of PCB assembly, focusing on the precision of rivet pin insertion. Designed for efficiency, this machine employs state-of-the-art technology to ensure that each rivet pin is positioned accurately, thereby enhancing the overall reliability of the PCB. Its high-speed capabilities allow it to process large batches with unparalleled accuracy, making it an ideal solution for high-demand manufacturing environments.

Featuring an intuitive control system, the Máquina de inserción de pasadores de remache THT YT-7500 enables seamless integration into existing production lines. Operators can quickly adjust parameters to accommodate various project requirements, ensuring flexibility without sacrificing quality. The machine’s advanced detection systems monitor the insertion process in real time, providing immediate feedback and allowing for swift corrections to maintain optimal performance.

Moreover, the YT-7500 THT Rivet Pin Insertion Machine is committed to sustainable manufacturing practices. By refining the pin insertion process, it reduces material waste and energy consumption, contributing to a greener production environment. This commitment to efficiency and quality makes the YT-7500 an indispensable tool for businesses striving for excellence in electronic assembly.

 

YT-7000 THT Rivet Insertion Machine

Máquina de inserción de remaches THT YT-7000

 

YT-7500 THT Rivet Pin Insertion Machine in Smart Automotive Electronics Manufacturing

In smart vehicle electronics factories, multi-layer PCBs for battery management and inverter controllers require rivet pins that anchor connectors and conduct interlayer current through plated through-holes — the Máquina de inserción de pasadores de remache THT YT-7500 feeds blanks via a vibratory sorter, visually aligns each pin with sub-pixel compensation, and drives it through the bore in a single servo stroke. Where copper weight varies between power and signal zones, closed-loop force control reads insertion resistance in real time and adjusts drive intensity — preventing over-compression that cracks barrel plating on heavy-copper vias while ensuring full seating on finer signal holes.

After the rivet pin passes through the plated through-hole, the YT-7500 THT Rivet Pin Insertion Machine’s press-forming system delivers a calibrated squeeze that plastically deforms the pin head into a flared collar, creating an interference fit against the copper-clad bore wall. This cold-forming step simultaneously locks the pin mechanically and establishes an electrical conduction path — without introducing the thermal stress that solder-based alternatives generate. The machine monitors each press cycle with a force-displacement curve, rejecting any pin whose deformation profile deviates from the programmed envelope before the board advances to wave solder.

For Tier-1 automotive suppliers, this in-cycle verification replaces post-insertion manual inspection, compressing the quality loop from hours to seconds. Per-pin force signatures and board coordinates stream to the factory MES, supplying the traceable insertion pedigree that IATF-audited OEMs now require — a native data capability that eliminates retrofit integration cost and shortens platform qualification timelines at sourcing reviews.

 

Rivet Pin

Pasador de remache

 

Presupuesto

Modelo YT-7500
Dimensiones totales 2080 mm (largo) × 1230 mm (ancho) × 1600 mm (alto)
Peso 1 000 kg
Aire 6 ± 0,5 kg/cm² (consumo de aire: 656 N/min)
Fuerza 220 V CA, monofásica, 50/60 Hz, 1,4 kW
Ruido 80 dB
Operating Environment 5-40 u
Humedad 10-90%RH (se puede utilizar siempre que no haya partículas de cristal en el aire)
Requisitos relativos al entorno Sin gases corrosivos
Dimensión de desplazamiento del banco de trabajo X 680 mm, Y 370 mm multidireccional; X 580 mm, Y 370 mm bilateral
Velocidad de desplazamiento del banco de trabajo 22,5 m/min
Placa de circuito impreso (PCB) 490 × 350 (máx.)
Velocidad de taponado 200 unidades/min
Tiempo de instalación de la placa de circuitos eléctricos 4s
Componente insertado Remaches comunes de 1,6-3,5 mm, remaches largos y remaches Lacerivet
Cantidad de tapones 3 cabezales
Modo de corrección de agujeros Según el sistema angular de la máquina
Sistema de control informático Sistema operativo Windows
Sistema de visualización Pantalla LCD en color de 17 pulgadas
Sistema de alimentación Sistema de alimentación vibratorio de gran tamaño

 

Rivet Pin

Pasador de remache

 

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