Giới thiệu
Cái THT Automatic Terminal Insertion Machine brings sophisticated automation capabilities to the traditionally challenging domain of through-hole connector placement. By automating the insertion of terminals into printed circuit boards, this machine enhances operational efficiency and ensures high-quality results. Precision engineering minimizes errors, creating a more reliable manufacturing process. The easy-to-navigate interface facilitates quick adjustments and efficient programming, seamlessly integrating into any production line.
Adaptability defines the THT Automatic Terminal Insertion Machine, which can easily accommodate different terminal configurations. This capability is vital for manufacturers producing both high volumes of a single product and a diverse array of electronic components. Its robust design guarantees reliable performance in high-demand settings, providing manufacturers the confidence to meet production targets without sacrificing quality.
Beyond its technical advantages, the THT Automatic Terminal Insertion Machine offers strategic benefits in a competitive marketplace. By increasing production speed and reducing labor costs, manufacturers can enhance efficiency and profitability. As the electronics industry evolves, this machine positions companies to capitalize on new opportunities and challenges.Investing in the THT machine equips manufacturers to enhance their operational capabilities and improve their bottom line, ensuring sustained growth and success in an ever-evolving industry.
THT Automatic Terminal Insertion Machine
How is the THT Automatic Terminal Insertion Machine applied to handle different types of TE Connectivity Faston Terminals?
Cái THT Automatic Terminal Insertion Machine demonstrates exceptional versatility when processing the full spectrum of TE Connectivity Faston terminal configurations, from compact low-current receptacles to heavy-duty power-rated blade variants. Each Faston type presents unique insertion characteristics — differing tab widths, material thicknesses, and retention force requirements — that demand precise, adaptable machine control. This system addresses that complexity through programmable servo profiles that automatically tune insertion speed, depth, and downward force to match the specific mechanical properties of each selected Faston series. The adaptive force-feedback module reads resistance curves in real time during every seating operation, ensuring delicate signal-grade terminals receive gentle treatment while robust power terminals are driven with firm, consistent pressure.
The seamless accommodation of multiple Faston types within a single production run highlights a core operational strength of this platform. Multi-reel feeder stations keep different TE terminal variants loaded and ready for immediate selection, allowing boards combining several Faston sizes to be fully assembled without pausing for manual material changes. The software stores optimized insertion recipes for each supported configuration and switches between them automatically based on board program data. Integrated optical inspection captures post-insertion images of every seated terminal, verifying full engagement against reference templates specific to each Faston form factor.
For manufacturers serving markets where TE Faston connectors are specified as standard interconnects — including home appliances, HVAC systems, automotive lighting modules, and industrial power distribution panels — this machine delivers a decisive production advantage. The ability to handle the complete Faston portfolio on one flexible platform consolidates what would otherwise require multiple specialized machines into a single streamlined automated cell. Reduced touch points, consistent quality output, and documented process traceability directly address tightening audit expectations as product designs increasingly mix multiple Faston types on a single board.
PCB Tab Terminals
Thông số kỹ thuật
| Người mẫu | YT-8000 |
| Kích thước thiết bị | 1700mm*1300mm*1600mm (2 heads) |
| Bao bì | Cổng kết nối băng, cổng kết nối số lượng lớn |
| Trọng lượng thiết bị | 1.200 kg |
| Kích thước PCB | 380 mm × 280 mm (có thể tùy chỉnh kích thước lớn hơn) |
| Số lượng đầu chèn | 1-4 (Tùy chọn) |
| Độ dày đầu cuối | ≥0,5 mm ≤1,2 mm |
| Sai số theo phương thẳng đứng | ≤0,8° |
| Yêu cầu đối với bảng mạch in (PCB) | Lỗ lắp có kích thước lớn hơn chân linh kiện 0,5 ± 0,1 mm |
| Góc chèn | 360° (bước nhảy 1°) |
| Khoảng cách cơ thể | Khoảng cách giữa các bộ phận ≥ 2 mm |
| Clinch | Gấp vào trong/Gấp ra ngoài/”N” |
| Độ ẩm | 30%-70% |
| Hệ thống hiển thị | Màn hình LCD màu 17 inch |
| Hệ thống cấp thức ăn | Bộ cấp băng hoặc Bộ cấp dạng bát + thanh dẫn cấp liệu |
| Độ chính xác của chuyển động | 0,001 mm/xung |
| Hệ thống chuyển động | Bộ điều khiển, động cơ Panasonic |
| Chức năng lập trình | Lập trình trực quan trực tuyến, chỉnh sửa trực quan, EXCEL |
| Nhập dữ liệu | Nhập liệu qua cổng USB, nhập liệu thủ công |
| Giao diện truyền thông | RS-232C (có thể kết nối với hệ thống MES) |
| Quyền lực | Đơn pha 220 V/AC, 50/60 Hz, 2 kVA |
PCB Tab Terminals
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