Giới thiệu
At the intersection of mechanical engineering and digital intelligence, the THT Automatic Terminal Insertion Machine merging brute insertion force with surgical precision to meet the escalating demands of automotive, industrial electronics, and high-reliability applications. Unlike conventional press-fit methods that rely on operator intuition, this machine employs servo-driven insertion heads with closed-loop force monitoring, ensuring every terminal is seated at a consistent depth and pressure profile—critical for preserving plated-through-hole integrity on multi-layer boards. The result is a near-zero defect rate that eliminates the need for downstream rework stations and dramatically reduces scrap costs in high-volume production lines.
What distinguishes this system is its modular tooling architecture. Quick-change insertion heads accommodate a sweeping range of terminal geometries—straight, angled, tab, and specialty connectors—enabling rapid product changeovers without extended downtime. A built-in vision alignment system identifies fiducial markers and corrects board skew in milliseconds, while an integrated AOI module captures post-insertion imagery for real-time quality verification. These intelligent features converge in a compact footprint, making the machine equally suited for inline deployment alongside SMT lines or standalone offline operations targeting niche connector variants.
From a market standpoint, the THT Automatic Terminal Insertion Machine delivers measurable ROI within the first production cycle. It slashes per-unit labor costs by up to seventy percent compared to semi-automatic alternatives, while its self-diagnostics suite predicts maintenance windows before unplanned stoppages occur. For manufacturers navigating tightening tolerances and shortened lead times across automotive and telecom sectors, this platform offers a decisive competitive edge—transforming a traditionally labor-intensive process into a lean, data-driven operation that scales effortlessly.
THT Automatic Terminal Insertion Machine
Outstanding Advantages of the THT Automatic Terminal Insertion Machine
Cái THT Automatic Terminal Insertion Machine excels in seamlessly integrating PCB tab terminals into printed circuit boards, enhancing the efficiency and accuracy of the manufacturing process. This machine utilizes advanced automation technology, allowing for high-speed insertion of tab terminals directly onto PCB surfaces. Equipped with state-of-the-art servo motors and precise positioning systems, it ensures that every terminal is accurately placed, reducing the risk of misalignments and defects. Its ability to handle various terminal sizes and styles without extensive reconfiguration makes it a versatile solution for manufacturers with diverse product lines.
An impressive aspect of the THT Automatic Terminal Insertion Machine is its real-time monitoring capabilities. Operators can track the insertion process continuously, ensuring optimal performance and immediate detection of any anomalies. The integrated quality control systems enhance reliability by performing checks at each stage of the insertion process. As a result, manufacturers can maintain high standards of quality while maximizing throughput, translating to lower production costs and making it an attractive investment.
In a market where efficiency and reliability are crucial, the THT Automatic Terminal Insertion Machine provides a decisive advantage. By automating terminal insertion, manufacturers can lower labor costs while increasing throughput, enabling swift responses to market demands. Furthermore, the robust design ensures minimal maintenance and a long operational life, enhancing its overall value. As the electronics industry continues to expand, the THT Automatic Terminal Insertion Machine empowers manufacturers to achieve greater success in a competitive landscape.
PCB Tab Terminals
Thông số kỹ thuật
| Người mẫu | YT-8000 |
| Kích thước thiết bị | 1700mm*1300mm*1600mm (2 heads) |
| Bao bì | Cổng kết nối băng, cổng kết nối số lượng lớn |
| Trọng lượng thiết bị | 1.200 kg |
| Kích thước PCB | 380 mm × 280 mm (có thể tùy chỉnh kích thước lớn hơn) |
| Số lượng đầu chèn | 1-4 (Tùy chọn) |
| Độ dày đầu cuối | ≥0,5 mm ≤1,2 mm |
| Sai số theo phương thẳng đứng | ≤0,8° |
| Yêu cầu đối với bảng mạch in (PCB) | Lỗ lắp có kích thước lớn hơn chân linh kiện 0,5 ± 0,1 mm |
| Góc chèn | 360° (bước nhảy 1°) |
| Khoảng cách cơ thể | Khoảng cách giữa các bộ phận ≥ 2 mm |
| Clinch | Gấp vào trong/Gấp ra ngoài/”N” |
| Độ ẩm | 30%-70% |
| Hệ thống hiển thị | Màn hình LCD màu 17 inch |
| Hệ thống cấp thức ăn | Bộ cấp băng hoặc Bộ cấp dạng bát + thanh dẫn cấp liệu |
| Độ chính xác của chuyển động | 0,001 mm/xung |
| Hệ thống chuyển động | Bộ điều khiển, động cơ Panasonic |
| Chức năng lập trình | Lập trình trực quan trực tuyến, chỉnh sửa trực quan, EXCEL |
| Nhập dữ liệu | Nhập liệu qua cổng USB, nhập liệu thủ công |
| Giao diện truyền thông | RS-232C (có thể kết nối với hệ thống MES) |
| Quyền lực | Đơn pha 220 V/AC, 50/60 Hz, 2 kVA |
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