導入
その 自動ジャンパー供給装置 accommodates a spectrum of jumper packaging formats — tape, tube, and tray — within a unified feeding architecture. This multi-format compatibility eliminates the need for dedicated feeders per packaging type, consolidating what would otherwise require multiple specialized stations into a single adaptable unit. The feeding system transitions between tape-mounted and tube-mounted jumper supplies through reconfigurable guiding channels and tension control mechanisms, maintaining consistent delivery across format changes.
For tape-mounted jumpers, the feeder’s unwinding and indexing mechanism advances the carrier tape with synchronized precision, ensuring each jumper arrives at the pickup position in the correct orientation. The sprocket engagement and cover tape peeling operate in coordinated sequence, preventing tape distortion or component displacement during advancement. When configured for tube-mounted supply, the system employs a controlled vibration amplitude that orients jumpers within the tube channel, regulating the feed rate to match the downstream placement cycle without inducing component congestion or starvation at the pickup window.
The tray-based configuration introduces a different operational paradigm, where the feeder manages jumper presentation from matrix trays through a pick-and-present mechanism. Across all three formats, the feeder’s adaptive clamping and positioning framework maintains positional accuracy at the pickup interface, regardless of the upstream packaging geometry. This format-agnostic feeding performance ensures that production lines can process diverse jumper specifications without compromising placement precision or introducing format-dependent variability into the assembly sequence.
自動ジャンパー供給装置
Modular Jumper Insertion for Diverse LED Product Manufacturing
LED electronics factories increasingly consolidate diverse product families — retrofit bulbs, linear strip modules, panel lights, and smart lighting controllers — onto shared assembly lines to maximize equipment utilization. Each product family presents distinct jumper insertion requirements: bulb driver boards need short jumpers across dense power sections, strip modules require conductors spanning segmented lighting zones, and smart controllers demand jumpers bridging wireless communication domains from power regulation circuitry. The 自動ジャンパー供給装置 manages this diversity through its multi-format compatibility, accommodating tape-mounted, tube-mounted, and bulk jumper supplies within a single feeding platform that can be reconfigured to match the product under assembly.
When the production line transitions from one LED product family to another, the feeder’s modular framework enables the feeding system, positioning module, and control parameters to be reconfigured independently rather than as a monolithic unit. The feeding system adapts to the incoming jumper packaging format, the positioning module recalibrates to the new lead span and insertion angle, and the control system recalls the stored parameter profile for the target board type. This modular reconfiguration approach minimizes the interval between the last board of the outgoing product and the first board of the incoming product, sustaining line productivity through transition events that would otherwise incur significant idle time.
The feeder’s diagnostic and traceability capabilities further strengthen its role in mixed-model LED production environments. Each operational cycle is recorded with wire gauge, positioning coordinates, and board identity, creating a manufacturing data trail that links every inserted jumper to its specific product and assembly sequence. For LED lighting products subject to safety certifications and field-performance warranties, this traceability ensures that jumper insertion quality can be verified against production standards and correlated with field-failure data — elevating the Automatic Jumper Feeder from an assembly productivity tool to an integral component of the factory’s quality assurance framework across its entire product portfolio.
仕様
| モデル | YN-J2303 | 備考 |
| 外形寸法（長さ×幅×高さ） | 624×78×160mm | |
| 重さ | 6.5kg | |
| Operating Voltage | DC 24V | |
| 必要な空気供給量 | None | |
| 最大電流 | 2.5A | |
| Feed Speed | 1.5秒／個 | |
| Operation Panel | 0.96インチのTFT カラー画面の解像度：80×160ピクセル |
|
| 切り替え時間 | 3分 | |
| チャンネル | シングルチャンネル | |
| リード曲げ機能 | 曲げ加工 | |
| リフト前の機能 | リフト前のサービスをご利用いただけます | |
| カットオフ関数 | カットオフ | |
| 補正関数 | 訂正 | |
| 材質 線径 | 0.4～1mm | 0.4mmのワイヤを成形するには、0.6mmの成形ダイは使用できません。; 0.6mmのワイヤには、0.6mmのダイのみを使用できます。 |
| 線間距離 | 5～26mm （成形ダイは線径によって異なります） 十字型の型：1セットに3サイズ入り（大・中・小） |
16mmの軌間には、16mmの成形金型は使用できません。; 長さ16mmのダイスを使用する必要があります |
| リード長の形成 | 2.0～5.5mm | この範囲内では、さまざまな長さを実現できるのは 対応するサイズのさまざまな成形金型を使用することで |
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