K-type Fast Axial Feeder Formula For Smart Home Electronics Factories

الوصف: الـ Axial Feeder K-Type suits insertion stations at smart-home electronics factories where residual through-hole content sits alongside SMT-dominant mainboard assembly — rectifier diodes at AC inlets, electrolytic capacitors in the buck-boost stage, EMI can filters, common-mode chokes, and indicator LEDs at user-interface pins are all in scope. The same feeder modules redeploy across hub, lock, and speaker families as generation cycles roll over, and force-trace plus vision-gated records publish into the factory’s process stream for SPC review. Across multi-format shifts the cassette throughput stays uninterrupted on reels, sticks, and bulk bowls.

الحد الأدنى لكمية الطلب: قطعة واحدة

مدة التسليم: 15 يومًا

مقدمة

ال Axial Feeder K-Type is designed for high-speed automatic insertion lines, it delivers taped axial-lead components — resistors, diodes, fuses and jumpers — to the insertion head with consistent, repeatable positioning, cycle after cycle. Built around a rigid, low-vibration chassis, the K-Type treats feeding accuracy as a controlled process parameter, not an afterthought. From the first reel of the morning shift to the last, every component arrives centered, oriented and ready for clean, defect-free insertion.

At the heart of the K-Type is a precision-machined feed track with hardened guide surfaces that protect component leads from bending and scratching. Feed pitch and body span adjust quickly to cover a wide range of component sizes, while positive lead-guidance geometry keeps every part aligned even at maximum cycle rates. Adjustments are tool-free and repeatable, with clear reference scales that make documented setups easy to reproduce from job to job. An optimized feed sequence minimizes vibration and virtually eliminates jamming, and ESD-safe contact surfaces protect sensitive devices throughout the feeding process.

The result is measurably better process control: fewer misinsertions, less rework and higher first-pass yield. The K-Type integrates seamlessly with leading axial insertion machines, installs in minutes and holds its calibration over long production runs, so engineers spend their time optimizing output rather than adjusting hardware. For plants where quality is the brand promise, the Axial Feeder K-Type turns component feeding from a weak link into a competitive advantage.

 

Axial Feeder K-Type

Axial Feeder K-Type

 

One Station, Every Format: The Axial Feeder K-Type for Mixed Through-Hole Production

ال Axial Feeder K-Type sequences, orients, and presents leaded components to a through-hole insertion spindle. Strip-feed and bulk-bowl loading are interchangeable per format, accepting axial resistors, axial capacitors, axial chokes, and leaded indicator LEDs. Strip width, inter-component pitch, lead diameter, and component body diameter are configured by recipe parameters. Closed-loop drive control damps torque transients across reels, sticks, and bulk bowls without re-homing the station.

The strip-guide channel machined to nominal reel geometry suppresses tape skew and component rotation at the source. Lead-forming die and cut-blade modules sit beside the escape track for inline changeover without halting the downstream spindle. A vision station reads body diameter and color-band code while a downstream laser micrometer cross-checks lead pitch and standoff. Parts flagged outside the acceptance window are shunted before the spindle spends a stroke.

The feeder fits insertion stations at electronics factories where residual through-hole content is still mixed onto SMT-dominant boards. It is best applied to leaded components common at the cassette window — rectifier diodes, electrolytic capacitors, common-mode chokes, indicator LEDs. Across shifts the unit absorbs multi-format back-to-back runs without re-homing between reels, sticks, and bulk bowls. End-of-life feeder modules return to inventory for redeployment onto successor product families on the same insertion station.

 

 

تحديد

نموذج YN-A2101 YN-A2208
Dimensions
(Length * Width * Height Unit: mm)
570×90×140mm 570*127*150mm
وزن 8.5KG 14KG
Operating Voltage DC 24V
Air Supply Required None
Maximum Current 3A
Feeding Speed 1.5–2 s/Pcs 2.5–3 s/Pcs
Drive Mode Purely Electric
لوحة التشغيل 0.96″ TFT Color ScreenResolution: 80×160 pixels
Material Lifting Error ±0.4mm
Applicable Tape Width 60–66mm 63-90 mm

 

                                                   

 

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