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YT-7000 THT Rivet Insertion Machine PCB Rivet Automation System

Mô tả: Cái THT Rivet Insertion Machine automates through hole connector assembly by feeding inserting and clinching tab terminals pin headers and terminal blocks in one continuous workflow. A servo driven insertion head paired with a synchronized reel feed mechanism handles both tape and bulk formats without hardware conversion. Real time depth monitoring and multi sensor detection reject faulty placements before soldering while quick change part profiles cut batch changeover to minutes. By replacing inconsistent manual riveting with repeatable automation across automotive industrial telecom and power electronics sectors this system improves first pass yield reduces rework and delivers a fast return on investment.

Số lượng đặt hàng tối thiểu: 1 chiếc

Thời gian giao hàng: 15 ngày

Giới thiệu

Cái YT-7000 THT Rivet Insertion Machine PCB Connector Rivet Automation System combines feeding insertion and clinching into a compact automated station designed for high mix production environments. A synchronized pick and place mechanism coordinates rivet pickup hole alignment and seating within a single machine cycle, delivering repeatable results independent of operator skill. The standard configuration covers the most common through hole connector sizes and board thicknesses found in volume production. Quick release rail guides and a tool free feeder dock allow operators to reconfigure the station in minutes when switching between product variants.

Performance highlights include an auto height sensing probe that measures actual board thickness before each cycle and adjusts the stroke accordingly, preventing both under insertion and board stress. The clinch verification module confirms each bent pin meets the required angle specification using a non contact laser check, flagging any marginal result for secondary inspection. A barcode scanning input links each board serial number to its insertion data record, supporting traceability requirements common in automotive and industrial supply chains.

Market adoption of automated YT-7000 THT Rivet Insertion Machine is accelerating as labor availability tightens and quality expectations rise across telecom power supply consumer electronics and industrial automation sectors. Compared to semi automatic or bench top setups this system integrates what were separate handling steps into one station, reducing floor space and simplifying the assembly flow. The result is cleaner throughput with fewer defect escapes — a combination that strengthens both production margins and customer satisfaction without requiring additional headcount or floor footprint.

 

YT-7000 THT Rivet Insertion Machine

YT-7000 THT Rivet Insertion Machine

 

How THT Rivet Insertion Machines Apply Rivets in Various Industrial Applications

In power energy equipment the YT-7000 THT Rivet Insertion Machine places heavy gauge tab terminals onto inverter control boards, feeding from reel tape and applying outward clinch patterns that maintain mechanical contact under high current loads. For industrial automation it inserts terminal blocks into sensor interface boards, picking from bulk supply and using inward clinching to secure connectors against constant vibration from nearby machinery. In telecom infrastructure the machine processes pin headers onto router backplane boards, coordinating rapid insertion cycles across rows of connectors with consistent seating depth. For automotive lighting modules it places compact terminals onto LED driver boards, feeding from tape reels and applying N shape clinching to hold components through temperature fluctuations.

Cái YT-7000 THT Rivet Insertion Machine supports this range through a synchronized pick and place mechanism that coordinates rivet pickup hole alignment and seating within a single cycle, independent of operator skill. An auto height sensing probe measures actual board thickness before each insertion and adjusts the stroke accordingly, preventing both under insertion and board stress. The clinch verification module confirms each bent pin meets the required angle using a non contact laser check, flagging marginal results for secondary inspection. A barcode scanning input links each board to its insertion record, supporting traceability requirements common in industrial and automotive supply chains.

Demand for automated THT rivet insertion is surging across power energy industrial automation telecom infrastructure and automotive manufacturing as workforce shortages intensify and quality standards climb higher. The system merges feeding insertion and clinching into a single compact station, shrinking floor space requirements and streamlining the entire assembly workflow. Tighter throughput with fewer defect escapes boosts both production margins and customer satisfaction without increasing headcount or factory footprint.

 

PCB Rivets

PCB Rivets

 

Thông số kỹ thuật

Người mẫu YT-7000
Kích thước tổng thể 2080 mm (Dài) × 1230 mm (Rộng) × 1600 mm (Cao)
Cân nặng 1.000 kg
Không khí 6±0,5 kg/cm² (Lượng khí tiêu thụ: 656 N/phút)
Quyền lực 220 V AC, một pha 50/60 Hz, 1,4 kW
Tiếng ồn 80 dB
Operating Environment 5–40 u
Độ ẩm 10-90%RH (có thể sử dụng miễn là không có hạt tinh thể trong không khí)
Các yêu cầu đối với môi trường xung quanh Không có khí ăn mòn
Chiều di chuyển của bàn làm việc X680mm, Y370mm đa hướng; X580mm, Y370mm hai bên
Tốc độ di chuyển của bàn làm việc 22,5 m/phút
Bảng mạch điện tử PCB 490X350Max
Tốc độ cắm 200 chiếc/phút
Thời gian lắp đặt bảng mạch điện 4 giây
Thành phần đã được chèn Đinh tán thông thường 1,6–3,5 mm, đinh tán dài và đinh tán Lacerivet
Số lượng phích cắm 3 đầu
Chế độ chỉnh sửa lỗ Theo hệ thống góc của máy
Hệ thống điều khiển máy tính Hệ điều hành Windows
Hệ thống hiển thị Màn hình LCD màu 17 inch
Hệ thống cấp thức ăn Hệ thống cấp liệu lớn có chức năng rung

 

PCB Rivet

PCB Rivet

 

 

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