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SMT Tube Feeder for Flexible Power Electronics Production Applications

Sự miêu tả:SMT Tube Feeder provides dependable component presentation for industrial power electronics manufacturing. By feeding tube packaged power modules, optocouplers, DIP ICs, thyristors, and TRIACs directly to automated placement equipment, it reduces reliance on manual insertion and improves process consistency. Adjustable positioning channels accommodate different component sizes, while sensors can monitor component presence, tube status, and feeding conditions. The feeder works efficiently in production lines for industrial control boards, motor drives, power supplies, photovoltaic inverters, and UPS equipment. With flexible setup, continuous operation, and reliable line integration, it helps manufacturers achieve higher productivity and fewer placement interruptions.

Số lượng đặt hàng tối thiểu: 1 chiếc

Thời gian giao hàng: 15 ngày

Giới thiệu

SMT Tube Feeder is a flexible feeding solution designed to deliver tube packaged components accurately to pick and place machines. It is suitable for components that are difficult or uneconomical to package on tape and reel, including SOIC and PLCC devices, connectors, switches, oscillators, relays, power transistors, and other irregularly shaped parts. By presenting components one at a time at a controlled pickup position, the feeder helps maintain stable orientation and reliable vacuum pickup during automated PCB assembly. Tube feeders are widely used for mixed technology production and can work alongside tape and tray feeders on the same SMT line.

In practical operation, operators load component tubes into adjustable guide channels or a multi tube magazine. A motorized pusher, gravity mechanism, or vibration system advances each component toward the pickup point, while sensors can monitor tube presence, component availability, and tube end status. Adjustable guides allow one unit to support different tube sizes and component profiles, reducing changeover time and eliminating the need for frequent equipment replacement. For high volume production, stacked tube designs can automatically switch to the next tube when the current one is empty, helping reduce line stoppages and manual intervention.

SMT Tube Feeder is especially valuable in electronics factories producing servo drive boards, motion control boards, robot controllers, communication equipment, automotive electronics, and perception modules. It supports prototype builds, high mix production, and continuous manufacturing by integrating tube fed parts into the same placement program as reel and tray components. Stable feeding rhythm, durable construction, and repeatable component presentation help improve placement consistency, reduce handling errors, and increase equipment utilization.

 

SMT Tube Feeder

SMT Tube Feeder

 

SMT Tube Feeder for Power Supply Photovoltaic Inverter and UPS Manufacturing

In industrial automation manufacturing, SMT Tube Feeder is used to introduce tube packaged components into an otherwise highly automated PCB assembly process. Operators load power modules, optocouplers, DIP ICs, thyristors, or TRIACs into dedicated tubes, and the feeder advances them individually toward the machine pickup area. The placement head then transfers each component onto the PCB according to the programmed layout. This enables parts traditionally supplied in sticks or tubes to be processed together with reel and tray components on one production platform.

For industrial control boards, DIP ICs and optocouplers can be fed for logic control, isolation, and signal interface circuits. On servo and VFD lines, power modules and thyristor based devices are presented for inverter, braking, rectification, and motor switching sections. In power supply, photovoltaic inverter, and UPS production, the same feeding principle supports the assembly of high current switching components and control devices. Adjustable guides help match different component profiles, while motor driven, vibratory, or pneumatic mechanisms can be selected according to component size and required feeding rhythm.

SMT Tube Feeder improves production performance by keeping components aligned, protected, and ready for automatic pickup. Its application reduces dependence on manual insertion and allows manufacturers to maintain a stable process when boards contain several packaging formats. Sensors can detect component presence, empty tubes, and feeding conditions, while PLC or machine interfaces coordinate operation with the assembly line. As a result, manufacturers can achieve more reliable placement, faster product changeovers, fewer stoppages, and better scalability for industrial power electronics.

 

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Thông số kỹ thuật

Người mẫu YN-T2112 (Đường đơn) YN-T2112H (Dải đơn có chức năng ngắt) YN-T2109 (Hai rãnh)
Kích thước (Dài × Rộng × Cao) 1500 × 76 × 1140 mm 1500 × 76 × 1140 mm 1500 × 90 × 1140 mm
Cân nặng 35KG 95 kg 40KG
Operating Voltage 220 V AC
Yêu cầu về nguồn cung cấp khí 0,5–0,7 MPa
Dòng điện tối đa 2A
Feed Speed <2 giây/chiếc
Bảng điều khiển hoạt động Màn hình OLED 1,54 inch
Thời gian chuyển kênh <6 giây
Kênh Một kênh
(Tùy chọn kênh đơn/kênh kép)
Một kênh
(Tùy chọn kênh đơn/kênh kép)
Hai kênh
(Tùy chọn kênh đơn/kênh kép)
Chức năng uốn chì Tùy chọn(Mặc định: Không có)
Chức năng tạo hình Tùy chọn(Mặc định: Không có)
Chức năng trước khi nâng Tùy chọn(Mặc định: Không có)
Hàm cắt Tùy chọn(Mặc định: Không có) Đúng vậy Tùy chọn(Mặc định: Không có)
Chiều dài cắt Tùy chọn(Mặc định: Không có) Có thể tùy chỉnh theo yêu cầu về vật liệu Tùy chọn(Mặc định: Không có)
Tần số cắt Tùy chọn(Mặc định: Không có) ±1 mm(Adjustable) Tùy chọn(Mặc định: Không có)
Chiều dài ống phù hợp 400–600 mm 400–600 mm 400–600 mm
Chiều cao ống phù hợp 10 mm–45 mm 10 mm–45 mm 10 mm–45 mm
Chiều rộng ống áp dụng 10 mm–40 mm 10 mm–40 mm 10 mm–28 mm

 

 

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