Tape and Reel Feeder SMT Pick Place Electronics Production

الوصف: الـ Yinuo Automatic Tape Feeder consolidates component loading, cover film sealing, and reel collection into one continuous process. Components drop into carrier tape pockets at the loading station, the tape advances to the sealing zone where cold-seal or heat-seal technology bonds the cover film, and the finished reel winds onto a motor-driven take-up unit ready for SMT placement. The in-line design removes the need for separate loading, sealing, and winding stations. Suitable for packaging, 3C, FPC, and electronics industries, it handles metal stiffeners, steel sheets, insulation films, and electronic components. The feeder combines rapid throughput with adaptable format handling, supporting efficient batch transitions in high-mix production settings.

الحد الأدنى لكمية الطلب: قطعة واحدة

مدة التسليم: 15 يومًا

مقدمة

Guided by a dedicated transport raceway, empty carrier tape progresses into the loading zone of the Yinuo Automatic Tape Feeder, where a placement unit positions components into each formed cavity. The ratchet drive mechanism then indexes the tape forward at controlled pitch increments, moving loaded pockets sequentially toward the sealing stage while maintaining positional repeatability throughout the transport path.

At the sealing section, a cover film is applied across the carrier tape and bonded through either cold lamination or heat fusion. The Yinuo Automatic Tape Feeder allows selection between these two methods, adapting to the specific cover tape material and the peel-force characteristics required for downstream feeder dispensing. This adaptability supports a wide range of packaging specifications without hardware changes.

After the film is sealed, a motor-driven winding unit collects the finished carrier tape onto take-up reels for SMT assembly use. Industries benefiting from the Yinuo Automatic Tape Feeder include packaging, 3C, FPC, and electronics manufacturing. Material compatibility spans metal stiffeners, steel sheets, insulation inserts, and various electronic components. The feeder combines efficient throughput with strong format versatility, reducing setup time in high-mix production environments.

 

Yinuo Automatic Tape Feeder

Yinuo Automatic Tape Feeder

 

SMT Tape Feeder Electronics Production Line Component Packaging Application

On the factory floor, the Yinuo Automatic Tape Feeder operates as part of the pre-SMT material preparation workflow. At the start of a shift, an operator loads empty carrier tape into the feeder and sets the placement parameters for the scheduled batch. Components are fed into the loading zone, where they drop into carrier pockets at production pace. The operator monitors the process from a central station, intervening only for material replenishment or batch transitions.

Downstream, the populated tape passes through the cover film application stage. Depending on the batch specification, the factory runs either cold-seal or heat-seal mode. The sealed tape emerges as a finished reel, collected by the motor-driven take-up unit. A line-side handler removes the completed reel and stages it for the SMT placement area. Within minutes, that reel is mounted on a pick-and-place feeder and actively dispensing components onto PCBs moving through the assembly line.

Industries using this workflow include packaging, 3C electronics, FPC fabrication, and broader electronics assembly. The feeder handles metal stiffeners, steel sheets, insulation films, and various electronic components. Across a production day, the feeder’s steady reel output feeds multiple SMT lines. When the batch changes, operators swap carrier tape, update the cover film roll, and reload components — a transition that keeps the packaging station synchronized with the placement floor’s real-time demand.

 

Tape and Reel Feeder

Tape and Reel Feeder

 

Parameters

غرض Parameter غرض Parameter
Feeding Method Pick then cut Feeding Speed Stepless speed control, max 100mm/s
Component Type Roll-type material Feeding Speed Stepless speed control, max 100mm/s
الجهد االكهربى DC 24.0V Standby Power <20W
Current 5.0A MAX Operating Temperature -20~65°C
Feeding Accuracy ±0.2 Operating Humidity 20~90%RH, non-condensing
Feed Position Adjustment X: mechanical limit adjustment;
Y: software adjustment;
Z: mechanical adjustment
Storage Temperature -40~85°C
Air Supply Spec 0.40~0.60 MPa Storage Humidity 10~95%
Communication Interface GPIO NPN/PNP type عمر الخدمة ≥20K hrs. (25°C)
Hardware Communication GPIO, RS232, TCP/IP Dimensions Per product specification

 

 

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