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YA-4500 THT Automatic Axial Insertion Machine Car ECU Board Component Insertion

Описание: YA-4500 THT Automatic Axial Insertion Machine consolidates feeding, lead forming, insertion, and clinching into one automated cycle. Axial components — resistors, diodes, inductors — arrive from taped reels or bulk input, pass through a forming station, then are seated into the PCB by a servo-driven insertion head. A cam-actuated clinching mechanism locks each component from below for wave soldering. This end-to-end automation replaces manual insertion labor, reduces rework from loose or misaligned parts, and delivers repeatable output across extended shifts. For automotive ECU, power management, industrial control, telecom, and consumer electronics manufacturers, the YA-4500 offers a practical route to higher throughput and consistent through-hole assembly quality without complex line reconfiguration.

Минимальный объем заказа: 1 шт.

Срок выполнения заказа: 15 дней

Введение

Он YA-4500 THT Automatic Axial Insertion Machine automates the placement of axial leaded components onto PCB assemblies with efficient, uninterrupted operation. The machine accepts components from standard taped reels and loose-feed formats, processing them through a forming and cutting station before inserting leads into pre-drilled board positions. This integrated approach eliminates separate forming operations and minimizes component handling, which helps preserve lead integrity and reduces the risk of bent or damaged terminals during assembly.

A servo-controlled insertion head governs the downward motion, ensuring each component seats at the correct depth with controlled force. Lead span width and clinch angle are adjustable, allowing the YA-4500 to accommodate varied board layouts and component sizes within the axial family. The automatic clinching mechanism bends leads outward against the PCB underside, locking each part in place so the board can move through wave soldering without components shifting or falling out. Tooling change between different axial body sizes requires minimal downtime, making the machine suitable for facilities running mixed product batches.

In automotive electronics manufacturing — particularly ECU, BCM, and power distribution modules — as well as in industrial automation, telecom systems, power electronics, consumer appliances, and LED lighting assemblies, the YA-4500 provides a straightforward path to higher axial insertion throughput. We back the machine with technical support, spare parts availability, and integration guidance drawn from years of through-hole automation experience, helping production teams deploy the system quickly and maintain it with confidence over the long term.

 

YA-4500 THT Automatic Axial Insertion Machine

YA-4500 THT Automatic Axial Insertion Machine

 

YA-4500 THT Automatic Axial Insertion Machine Applications in Automotive Electronics Manufacturing

The YA-4500 THT Automatic Axial Insertion Machine automates the placement of axial leaded components onto PCB assemblies with efficient, uninterrupted operation. The machine accepts components from standard taped reels and loose-feed formats, processing them through a forming and cutting station before inserting leads into pre-drilled board positions. This integrated approach eliminates separate forming operations and minimizes component handling, which helps preserve lead integrity and reduces the risk of bent or damaged terminals during assembly.

A servo-controlled insertion head governs the downward motion, ensuring each component seats at the correct depth with controlled force. Lead span width and clinch angle are adjustable, allowing the YA-4500 to accommodate varied board layouts and component sizes within the axial family. The automatic clinching mechanism bends leads outward against the PCB underside, locking each part in place so the board can move through wave soldering without components shifting or falling out. Tooling change between different axial body sizes requires minimal downtime, making the machine suitable for facilities running mixed product batches.

In automotive electronics manufacturing — particularly ECU, BCM, and power distribution modules — as well as in industrial automation, telecom systems, power electronics, consumer appliances, and LED lighting assemblies, the YA-4500 provides a straightforward path to higher axial insertion throughput. We back the machine with technical support, spare parts availability, and integration guidance drawn from years of through-hole automation experience, helping production teams deploy the system quickly and maintain it with confidence over the long term.

 

Axial Component

 

Технические характеристики

Модель YA-4000 YA-4500 YA-4800
Входной разъем для подачи компонентов 10PCS 14PCS 20PCS
Core Machine Size (LxWxH)1800x1600x1800mm
Размер печатной платы (Min)50 mm x50mm(Max)400mm x 450mm
Толщина печатной платы 0.79-2.36MM
Dispensing Head 20
Technical Documents 1
Triple Span 2.5mm/5.0mm/7.5mm/10.0mm
The Theory of Speed 18000PCS/H
Insert Direction 0°-360°, 1°increasment
Servo Motor Drived Insertion Head 13.0mm
Clinch Type Clinch base “N” type
Clinch Length 1.5-2.2mm(adjustable)
Clinch Degree 10º-35º(adjustable)
DELL LCD Monitor 1
Build in UPS 1
Indutrial-control Computer 1
1500КГ 1
Sequencer Module 2
Coordinate Correction Machine vision systems
Система управления English or Chinese version interface
Components Require standard tape packed radial leads components
Components Available Capacitor, Transistor, LED lights, Key Switch,Resistor, Connectors, Fuse Block and other vertical tape packed materials
Air Pressure 0.6MPA, 0.3m3/minutes
Circumstance Temperature 10° C. to 35° C.
PCB Transfer Mode Manual, machine non stop
Масса 1500KG

 

Axial Component PCBA

 

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