導入
その Radial Insertion Feeder With Cutter supplies components into through-hole insertion workflows, where each radial part is placed with its leads passing through plated PCB vias prior to wave or selective soldering. The feeder’s lead-shaping mechanism bends and trims each lead to the correct through-hole projection, ensuring the component body seats flush against the board surface without standoff or tilt after insertion.
In power electronics and high-current circuit assembly, through-hole radial components—capacitors, power resistors, and rectifier diodes—require secure mechanical anchoring to withstand thermal cycling and physical vibration. The feeder delivers these parts with consistent lead geometry, enabling uniform clinch formation on the board underside and reliable solder fillet development during the wave soldering pass. The resulting solder joint resists the mechanical stress that surface-mount interconnects in high-power zones often fail under.
For low-to-medium volume production lines where changeover frequency outweighs raw throughput, the feeder’s manual parameter adjustment and quick-release mounting allow operators to reconfigure between part types without specialized tools. The same feeder unit serves both automated and semi-automated insertion stations, transferring between machines as production demand shifts across line segments.
カッター付きラジアルフィーダー
Radial Insertion Feeder With Cutter for LED Strip Assembly
LED strip and module factories operate at sustained high throughput, feeding thousands of radial LEDs through insertion machines per hour. The Radial Insertion Feeder With Cutter maintains this pace by collapsing tape advancement, lead cutting, and component presentation into a single continuous cycle driven by the main camshaft. There is no dwell time between feed and cut, no separate actuator to cycle, and no handoff between discrete stations—each LED moves from tape to insertion pickup in one unbroken mechanical sequence.
The cutter’s blade pair sustains edge sharpness across the extended run lengths typical of LED strip production. Because the shear geometry slices progressively through each lead rather than impacting it bluntly, the cutting edges resist dulling and maintain clean-cut quality from the first component on a fresh reel to the last. The enclosed chip collection tray prevents lead fragments from scattering onto the LED board surface, where metallic debris could bridge adjacent pads or embed in the solder mask, causing latent short-circuit defects in finished strips that only surface during end-of-line testing.
The consistent lead length produced by the mechanically coupled cutter ensures uniform LED standoff height across every board in a production batch. In LED strip applications where multiple boards install end-to-end in continuous-channel housings, any height variation between adjacent LEDs becomes visually apparent as uneven light distribution along the strip. The feeder eliminates this variation at the cutting station rather than relying on post-insertion inspection and rework.
LED Component
仕様
| モデル | YN-R2203 | YN-R2201 | 備考 |
| 外形寸法（長さ×幅×高さ） | 740×47×144（110）mm | 750×68×144（110）mm | 底面からのピックアップ高さ：110mm 最大高さ（底面から取っ手まで）：144mm |
| 重さ | 6kg | 8kg | |
| Operating Voltage | DC 24V | DC 24V | |
| 必要な空気供給量 | None | None | |
| 最大電流 | 3A | 3A | |
| Feed Speed | 0.6～2秒／個 | 0.6～2秒／個 | |
| 駆動方式 | 完全電気式 | 完全電気式 | |
| Operation Panel | 0.96インチのTFTカラーディスプレイ 画面解像度：80×160ピクセル |
0.96インチのTFTカラーディスプレイ 画面解像度：80×160ピクセル |
|
| 材料の切断ピッチ誤差 | ±0.2mm | ±0.2mm | |
| 適用可能なテープ間隔 | 12.7mm／15mm | 12.7mm／15mm | 必要な交換部品 |
| テープカット機能 | 任意 | 任意 | YN-R2203：カッター付き YN-R2201：カッターなし |
| 曲げ機能 | 任意 | 任意 | 曲げ加工は、材料の種類に応じてカスタマイズ可能です |
| カッターの耐用年数 | 100万回以上 | 100万回以上 |
LED Component
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