Einführung
Der THT-Maschine zum automatischen Einfügen von Anschlüssen is engineered to excel in the assembly of PCB Terminal Connectors using through-hole technology, particularly within the automotive industry. This machine is renowned for its precision and speed, ensuring that each terminal is securely and accurately inserted into the PCB. The enhanced productivity offered by this machine is critical for automotive applications, where high-quality performance is non-negotiable.
Featuring cutting-edge technology, the THT machine is equipped with automated feeding systems that guarantee reliable and consistent insertion of terminal connectors. Its sturdy construction is designed to endure the rigors of automotive manufacturing, providing long-term reliability and minimal downtime. The advanced control interface allows operators to easily adjust settings for various connector types, facilitating seamless transitions between production runs.
Der THT-Maschine zum automatischen Einfügen von Anschlüssen stands out in the automotive sector due to its ability to improve assembly efficiency while adhering to stringent quality standards. By automating the insertion process, manufacturers can reduce labor costs and enhance output without compromising on quality. This machine not only supports the demand for faster production cycles but also ensures the durability and reliability of automotive components, positioning manufacturers for success in a competitive landscape.
THT-Maschine zum automatischen Einfügen von Anschlüssen
How the THT Automatic Terminal Insertion Machine Is Applied in the Automotive Industry
Automotive PCB assemblies demand terminal placement precision that manual processes are structurally incapable of sustaining at production scale. From transmission control modules and steering angle sensors to EV charging control units, the PCB terminal connectors embedded in these assemblies must maintain precise contact geometry and mechanical retention under prolonged exposure to vibration, humidity, and temperature extremes. Our THT-Maschine zum automatischen Einfügen von Anschlüssen delivers this precision through high-speed, servo-controlled insertion with programmable force profiles calibrated to each terminal and connector specification.
The machine’s intelligent feed and positioning architecture accommodates a wide spectrum of automotive-grade PCB terminal connector formats, including dual-row configurations, right-angle terminals, and fine-pitch multi-pin housings. Integrated vision-assisted alignment and real-time process monitoring provide continuous verification without interrupting production flow, ensuring that insertion quality is documented and traceable — a requirement increasingly enforced by automotive OEM supplier qualification audits. Changeover between connector types is rapid and operator-guided, minimizing downtime across mixed-model production schedules.
The market advantage of our THT-Maschine zum automatischen Einfügen von Anschlüssen extends beyond process accuracy. As automotive electronics content per vehicle grows and supply chains face mounting pressure to reduce defect-related costs, manufacturers equipped with automated insertion technology occupy a structurally superior competitive position. Lower scrap rates, reduced warranty exposure, and faster line qualification cycles translate directly into margin improvement and customer retention. For suppliers targeting long-term contracts with global automotive OEMs, deploying our machine is not merely a production upgrade — it is a strategic investment in manufacturing credibility and supply chain resilience.
Leiterplatten-Anschlussklemmen
Spezifikationen
| Modell | YT-8000 |
| Gerätegröße | 1700 mm × 1300 mm × 1600 mm (2 Köpfe) |
| Verpackung | Klebebandanschluss, Massengutanschluss |
| Gewicht der Ausrüstung | 1200 kg |
| Leiterplattengröße | 380 mm × 280 mm (größere Abmessungen sind auf Anfrage möglich) |
| Anzahl der Einfügeköpfe | 1–4 Optional |
| Enddicke | ≥ 0,5 mm ≤ 1,2 mm |
| Vertikaler Fehler | ≤ 0,8° |
| Anforderungen an Leiterplatten | Das Einsteckloch ist 0,5 ± 0,1 mm größer als der Bauteilfuß. |
| Einführwinkel | 360° (Schrittweite 1°) |
| Körperabstand | Der Abstand zwischen den Bauteilen beträgt ≥ 2 mm |
| Clinch | Nach innen gerichtetes Clinchen/Nach außen gerichtetes Clinchen/”N” |
| Luftfeuchtigkeit | 30%-70% |
| Anzeigesystem | 17-Zoll-Farb-LCD-Monitor |
| Fütterungssystem | Bandzuführung oder Schalenzuführung + Zuführführung |
| Bewegungsgenauigkeit | 0,001 mm/Impuls |
| Bewegungssystem | Panasonic-Steuerung, Motor |
| Programmierfunktion | Visuelle Programmierung im Internet, visuelle Korrektur, EXCEL |
| Datenimport | Import über USB-Schnittstelle, manuelle Eingabe |
| Kommunikationsschnittstelle | RS-232C (kann an ein MES-System angeschlossen werden) |
| Leistung | Einphasig 220 V/Wechselstrom, 50/60 Hz, 2 kVA |
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