YA-4500 THT Automatic Axial Insertion Machine 14 Feeder Stations Axial Taping Components

การแนะนำ

เดอะ YA-4500 THT Automatic Axial Insertion Machine is designed for efficient through-hole assembly of axial components, offering stable insertion performance for high-mix and medium-to-large volume production. With a 14PCS feeder input configuration, the machine supports multiple component types in one operating cycle, reducing changeover frequency and improving line continuity. Its automated feeding, forming, cutting, and insertion process helps manufacturers achieve consistent placement accuracy while minimizing manual handling.

A key strength of the YA-4500 lies in its balanced combination of speed, precision, and process reliability. The machine is engineered to handle axial components such as resistors, diodes, and similar leaded parts with controlled lead forming and insertion depth. Its structured mechanical design supports smooth material transfer and stable board positioning, helping reduce insertion errors, component deformation, and rework. The 14-feeder capacity also provides greater flexibility for complex PCB layouts with varied axial component requirements.

From a market perspective, the YA-4500 offers practical value for electronics manufacturers seeking to upgrade from labor-intensive manual insertion to automated THT production. It helps improve production efficiency, enhance product consistency, and optimize labor allocation without requiring excessive floor space. For industries such as power supplies, consumer electronics, LED lighting, industrial controls, and household appliances, the YA-4500 provides a reliable automation solution that strengthens production capacity and supports more competitive manufacturing operations.

THT Automatic Axial Insertion Machine

Integrating the YA-4500 THT Automatic Axial Insertion Machine into Automotive Electronics Production Lines

เดอะ YA-4500 THT Automatic Axial Insertion Machine executes a continuous pick-form-insert-clinch sequence that drives the entire axial insertion cycle without intermediate dwells. A component is pulled from its feeder tape at the pick station, transferred to the forming head where cutting blades shear the leads to length and bending dies shape them to the programmed span. The formed component moves immediately to the insertion position above the PCB, and the servo-driven head drives it through the plated holes in a single controlled stroke. Beneath the board, dual-cam clinch mechanisms fold the protruding leads outward and press them flat against the pad surface, completing the mechanical lock before the head retracts and the board indexes to the next insertion point.

Each axis in this sequence runs under closed-loop servo control with positional feedback that corrects deviation within the cycle. The forming dies maintain lead cut-length tolerance across the full speed range, so a diode inserted at the start of a shift receives the same lead geometry as one inserted hours later. The insertion stroke depth is programmable and adjusts to board thickness variations, preventing over-penetration that stresses the hole wall or under-insertion that leaves the component floating above the board surface. The clinch angle and forming force are also recipe-defined, matched to pad size and board material so the folded lead sits flush without cracking the solder pad or delaminating the substrate.

Between insertion cycles, the feeder index mechanism advances the next component into position while the insertion head is still completing the previous clinch stroke. This overlapping motion architecture eliminates the idle time that sequential machines accumulate when waiting for one station to finish before the next begins. The fourteen feeders operate independently, so a station delivering a specific component type indexes only when that part is called in the insertion sequence. The result is a motion profile where pick, form, insert, clinch, and feed advance overlap continuously, keeping the mechanical cycle tight and the insertion rate steady regardless of how many feeder stations are active in a given board program.

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