YA-4800 THT Automatic Axial Insertion Machine 20 Station Component Feeder

Введение

Он YA-4800 THT Automatic Axial Insertion Machine uses a servo motor to drive the insertion head across the board, with acceleration and deceleration profiles tuned for the short, rapid moves that through-hole axial insertion demands. Each insertion cycle involves a pickup from one of the twenty feeder stations, a travel stroke to the target board coordinate, and a vertical drive into the plated through-hole. The servo’s closed-loop control keeps positioning tight without overshoot, so the head arrives at each coordinate and stops cleanly — no settling time, no secondary correction pass.

The insertion stroke itself is pneumatic, with regulated pressure that seats the component leads fully into the through-holes without overdriving them. Once the leads pass through the board, the clinch mechanism beneath engages and bends them outward or inward according to the recipe setting. The servo head releases the component only after clinch confirmation, so the part never floats or shifts during the locking sequence. This handoff between servo positioning and pneumatic insertion splits the motion workload across two actuation types, each doing what it does best.

The twenty-station feeder shuttle runs on its own independent axis, bringing the called reel to a fixed pick point while the insertion head works over the board. This parallel motion architecture keeps the shuttle move hidden inside the insertion cycle time. By the time the head returns from placing one component, the next station is already waiting at the pickup position. The machine does not pause to fetch — it fetches while it works, driving axial leads through plated holes in a continuous rhythm that feeds directly into the wave soldering stage downstream.

THT Automatic Axial Insertion Machine

The YA-4800 THT Automatic Axial Insertion Machine in Consumer Electronics Assembly

In a consumer electronics factory, the YA-4800 THT Automatic Axial Insertion Machine can be applied to the assembly of PCB boards used in power adapters, home appliances, audio products, control modules, and other electronic devices. It is especially suitable for inserting axial components such as resistors, diodes, and jumper wires. By replacing repetitive manual insertion work, the machine helps the factory build a more standardized through-hole assembly process and maintain stable production rhythm.

During operation, axial components are prepared and loaded into the 20-station component feeder according to the production program. The machine then completes component feeding, lead forming, positioning, and insertion in a coordinated sequence. Operators mainly handle material preparation, program selection, board loading, and process monitoring, while the machine performs the key insertion actions automatically. This workflow reduces handling errors and improves component placement consistency.

The market value of the YA-4800 lies in its ability to improve THT production efficiency without overcomplicating factory operation. Its feeder capacity supports flexible product changeovers, while its stable insertion mechanism helps ensure reliable component seating before soldering. For consumer electronics manufacturers facing high product variation and tight delivery schedules, the YA-4800 provides a practical way to reduce labor dependence, improve assembly repeatability, and enhance overall line productivity.

Технические характеристики

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