{"id":26576,"date":"2026-08-10T14:58:47","date_gmt":"2026-08-10T06:58:47","guid":{"rendered":"https:\/\/esmte.com\/?post_type=product&p=26576"},"modified":"2026-08-10T14:58:47","modified_gmt":"2026-08-10T06:58:47","slug":"automatic-jumper-feeder-8","status":"publish","type":"product","link":"https:\/\/esmte.com\/pt\/products\/automatic-jumper-feeder-8\/","title":{"rendered":"Rapid Automatic Jumper Feeder Processing Multiple Jumper Positions in Parallel Cycles"},"content":{"rendered":"

Introdu\u00e7\u00e3o<\/h2>\n

O Alimentador autom\u00e1tico de jumpers<\/strong> transforms what was once a labor-intensive PCB assembly step into a fully automated, high-throughput process. By taking over the manual feeding of jumper wires, the machine handles continuous spools of jumper material \u2014 cutting, stripping, forming, and inserting each wire in rapid sequence. This uninterrupted workflow keeps pace with the fastest production lines, feeding jumpers directly into designated positions on the board as it moves through the assembly conveyor. The material handling system maintains uniform tension and orientation, preventing the kinks, twists, or off-angle insertions that plague manual operations.<\/p>\n

What sets this feeder apart is its intelligent coordination with upstream and downstream processes. It reads the PCB layout data to identify jumper locations, then synchronizes its feeding sequence with the solder paste printer and component placer ahead of it, as well as the reflow or wave soldering station behind it. This orchestration ensures that jumper wires arrive at the board at exactly the right moment \u2014 after paste deposition but before thermal processing \u2014 so they bond securely to the circuit without rework. The feeder adapts to mixed board designs automatically, switching between jumper types without operator intervention.<\/p>\n

The Automatic Jumper Feeder sustains uninterrupted operation through a dual-spool magazine that loads a fresh jumper material reel while the active spool is still feeding, eliminating downtime for replenishment. Its high-speed cutting and forming head processes each jumper wire independently of the insertion stroke, preparing the next wire while the current one is being placed into the board. The machine’s onboard diagnostics module continuously monitors feed motor torque, cutter edge condition, and insertion force, automatically adjusting operational parameters to maintain consistent output quality throughout extended runs.<\/p>\n

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\"Automatic

Alimentador autom\u00e1tico de jumpers<\/p><\/div>\n

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Automating Jumper Placement on Continuous-Flow Assembly Lines<\/h2>\n

In high-volume consumer electronics production \u2014 where lines run around the clock and every second of dwell time ripples through quarterly output \u2014 the Automatic Jumper Feeder operates as a fully synchronized node within the continuous-flow assembly line. The machine receives board panels directly from the upstream solder paste printer, processes every jumper position on the panel in a single pass, and releases completed boards to the downstream reflow oven at the line’s native throughput rate. Its dual-spool magazine swaps empty jumper wire reels automatically mid-production, sustaining uninterrupted feeding across full shifts without operator intervention.<\/p>\n

The feeder’s cutting and forming module works on a parallel architecture: while one jumper wire is being inserted into a board position, the next wire is simultaneously cut, stripped, and bent to specification in the preparation chamber. This overlapping cycle eliminates idle head travel and keeps the placement rate consistent regardless of jumper density per board. All jumper forming parameters \u2014 wire length, strip length on each end, bend radius, and lead orientation \u2014 are driven digitally from the production recipe, ensuring every board in a million-unit run carries jumpers identical in geometry and electrical performance.<\/p>\n

Within the factory, the Alimentador autom\u00e1tico de jumpers<\/strong> removes the last manual dependency from high-speed SMT lines. The machine’s onboard process data recorder timestamps every insertion event, logs insertion force curves, and correlates each jumper to a unique board serial number, building a traceable quality record that satisfies both internal audit requirements and OEM customer compliance standards. For a manufacturing plant producing consumer devices at scale, this level of automation at the jumper placement stage eliminates a residual source of human error and delivers the repeatable output quality that volume buyers demand.<\/p>\n

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\u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0\"\"\u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \"\"<\/h2>\n

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Especifica\u00e7\u00f5es<\/h2>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Modelo<\/strong><\/td>\nYN-J2303<\/strong><\/td>\nObserva\u00e7\u00f5es<\/strong><\/td>\n<\/tr>\n
Dimens\u00f5es (C \u00d7 L \u00d7 A)<\/strong><\/td>\n624 \u00d7 78 \u00d7 160 mm<\/strong><\/td>\n<\/td>\n<\/tr>\n
Peso<\/td>\n6,5 kg<\/td>\n<\/td>\n<\/tr>\n
Operating Voltage<\/td>\nDC 24V<\/td>\n<\/td>\n<\/tr>\n
Abastecimento de ar necess\u00e1rio<\/td>\nNone<\/td>\n<\/td>\n<\/tr>\n
Corrente m\u00e1xima<\/td>\n2,5 A<\/td>\n<\/td>\n<\/tr>\n
Feed Speed<\/td>\n1,5 s\/unidade<\/td>\n<\/td>\n<\/tr>\n
Painel de opera\u00e7\u00e3o<\/td>\nTFT de 0,96\u2033
\nResolu\u00e7\u00e3o da tela colorida: 80\u00d7160 pixels<\/td>\n		<\/td>\n<\/tr>\n
Tempo de troca<\/td>\n3 min<\/td>\n<\/td>\n<\/tr>\n
Canal<\/td>\nCanal \u00fanico<\/td>\n<\/td>\n<\/tr>\n
Fun\u00e7\u00e3o de dobra de chumbo<\/td>\nDobragem<\/td>\n<\/td>\n<\/tr>\n
Fun\u00e7\u00e3o pr\u00e9-eleva\u00e7\u00e3o<\/td>\nServi\u00e7o de transporte antes do evento dispon\u00edvel<\/td>\n<\/td>\n<\/tr>\n
Fun\u00e7\u00e3o de corte<\/td>\nLimite<\/td>\n<\/td>\n<\/tr>\n
Fun\u00e7\u00e3o de corre\u00e7\u00e3o<\/td>\nCorre\u00e7\u00e3o<\/td>\n<\/td>\n<\/tr>\n
Di\u00e2metro do fio do material<\/td>\n0,4\u20131 mm<\/td>\nN\u00e3o \u00e9 poss\u00edvel usar a matriz de conforma\u00e7\u00e3o de 0,6 mm para conformar um fio de 0,4 mm;
\nS\u00f3 \u00e9 poss\u00edvel usar uma matriz de 0,6 mm para fio de 0,6 mm<\/td>\n<\/tr>\n
Espa\u00e7amento entre trilhos<\/td>\n5\u201326 mm
\n(A matriz de conforma\u00e7\u00e3o depende do di\u00e2metro do fio)
\nMolde em forma de cruz: 3 tamanhos em um conjunto (grande\/m\u00e9dio\/pequeno)<\/td>\n		N\u00e3o \u00e9 poss\u00edvel usar a matriz de conforma\u00e7\u00e3o de 16 mm para o passo de trilho de 16 mm;
\n\u00c9 necess\u00e1rio usar uma matriz de 16 mm de comprimento<\/td>\n<\/tr>\n
Comprimento da ponta de conforma\u00e7\u00e3o<\/td>\n2,0 a 5,5 mm<\/td>\nDentro dessa faixa, s\u00f3 \u00e9 poss\u00edvel obter comprimentos diferentes
\nutilizando diferentes matrizes de conforma\u00e7\u00e3o de tamanhos correspondentes<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

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https:\/\/www.youtube.com\/@allaismt<\/u><\/a><\/p>\n

For more information about the Alimentador autom\u00e1tico de jumpers<\/strong>, Por favor, envie um e-mail para<\/p>\n

info@allaismt.com<\/u><\/a><\/p>\n

Responderemos \u00e0 sua solicita\u00e7\u00e3o prontamente e forneceremos informa\u00e7\u00f5es detalhadas sobre nossos produtos e servi\u00e7os.<\/p>\n

 <\/p>","protected":false},"excerpt":{"rendered":"

Descri\u00e7\u00e3o: O Alimentador autom\u00e1tico de jumpers<\/strong> accommodates a broad range of jumper materials \u2014 solid-core and stranded wire, insulated and bare conductors of varying diameters \u2014 through a programmable forming station whose bending fingers shape each wire to the exact lead geometry required by the board layout. The machine’s multi-reel rack auto-selects the correct spool for each incoming board variant based on the loaded production recipe. A force-sensing insertion head modulates pressure in response to variations in board thickness, hole tolerance, and pad flatness, while non-marring material guides preserve wire insulation and plating integrity throughout high-speed feeding.<\/p>\n

Quantidade m\u00ednima para encomenda: 1 unidade<\/p>\n

Prazo de entrega: 15 dias<\/p>","protected":false},"featured_media":26579,"comment_status":"closed","ping_status":"closed","template":"","meta":[],"etheme_brands":[],"product_brand":[],"product_cat":[161,226],"product_tag":[],"class_list":["post-26576","product","type-product","status-publish","has-post-thumbnail","product_cat-smt-custom-feeder","product_cat-jumper-feeder","first","instock","shipping-taxable","product-type-simple"],"_links":{"self":[{"href":"https:\/\/esmte.com\/pt\/wp-json\/wp\/v2\/product\/26576","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/esmte.com\/pt\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/esmte.com\/pt\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/esmte.com\/pt\/wp-json\/wp\/v2\/comments?post=26576"}],"version-history":[{"count":7,"href":"https:\/\/esmte.com\/pt\/wp-json\/wp\/v2\/product\/26576\/revisions"}],"predecessor-version":[{"id":26586,"href":"https:\/\/esmte.com\/pt\/wp-json\/wp\/v2\/product\/26576\/revisions\/26586"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/esmte.com\/pt\/wp-json\/wp\/v2\/media\/26579"}],"wp:attachment":[{"href":"https:\/\/esmte.com\/pt\/wp-json\/wp\/v2\/media?parent=26576"}],"wp:term":[{"taxonomy":"brand","embeddable":true,"href":"https:\/\/esmte.com\/pt\/wp-json\/wp\/v2\/etheme_brands?post=26576"},{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/esmte.com\/pt\/wp-json\/wp\/v2\/product_brand?post=26576"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/esmte.com\/pt\/wp-json\/wp\/v2\/product_cat?post=26576"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/esmte.com\/pt\/wp-json\/wp\/v2\/product_tag?post=26576"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}