Introdução
The YA-4000 THT Automatic Axial Insertion Machine is engineered for high-speed axial component placement on through-hole PCBs. Equipped with a 10PCS feeder input system, it handles up to ten distinct axial part numbers in a single pass—resistors, diodes, inductors, and capacitors—without manual reel changeovers. The servo-driven insertion head positions each lead pair into plated through-holes with controlled force, creating a firm interference fit that secures the component before wave soldering.
At the core of the YA-4000 THT Automatic Axial Insertion Machine is a closed-loop servo insertion mechanism. Each stroke delivers calibrated downward pressure, driving axial leads through PCB holes and clinching them on the solder side to prevent component lift during wave soldering. Tooling parameters—stroke depth, clinch angle, and insertion speed—are programmable per component, allowing the same machine to process parts ranging from small-signal diodes to power resistors without hardware swaps. Misinsertion detection halts operation the moment a lead fails to seat, protecting boards from rework costs.
With ten feeder lanes active simultaneously, the YA-4000 minimizes downtime between part number transitions. Automatic tape splicing and sensor-monitored feed rates keep material flowing to the insertion head without operator attention. The machine’s rigid frame absorbs vibration at full speed, maintaining lead-to-pad alignment across long production runs. For automotive and industrial electronics factories running mixed axial bills of materials, the YA-4000 delivers the throughput and setup flexibility that manual or semi-auto methods cannot match.
THT Automatic Axial Insertion Machine
How the YA-4000 THT Automatic Axial Insertion Machine operates in automotive electronics assembly lines
Automotive electronics production runs in volumes that expose the limitations of semi-automatic insertion equipment. The YA-4000 THT Automatic Axial Insertion Machine is built for these volumes, with board-to-board cycle times that keep pace with upstream SMT lines without becoming the bottleneck. The multi-lane feeder system keeps the insertion head supplied without pauses for reel changes, maintaining continuous operation across long production runs.
Line integration is supported by the conveyor interface and programmable board stop positions. The machine receives boards from the upstream conveyor, registers them against fiducial marks, inserts the full axial component set, and releases the board to the wave solder infeed without operator intervention between cycles. Recipe changeovers for different automotive board variants are handled through the interface, with all span, depth, and clinch parameters stored digitally. A new ECU variant can be running within minutes of program selection.
The commercial case for the YA-4000 in automotive electronics rests on two factors: per-board labor reduction and insertion defect prevention. Manual axial insertion typically leaves a portion of boards requiring touch-up or rework before wave soldering. The YA-4000’s servo insertion and force monitoring raise first-pass yield well beyond what manual methods achieve, eliminating most touch-up labor and reducing scrap from insertion-damaged boards. For automotive suppliers operating on thin margins across high volumes, this yield improvement delivers measurable cost recovery independent of the labor savings that automation provides.
Resistors
Especificações
| Modelo | YA-4000 | YA-4500 | YA-4800 |
| Entrada do alimentador de componentes | 10PCS | 14PCS | 20PCS |
| Core Machine Size | (LxWxH)1800x1600x1800mm | ||
| Tamanho da placa de circuito impresso | (Min)50 mm x50mm、(Max)400mm x 450mm | ||
| Espessura da placa de circuito impresso | 0.79-2.36MM | ||
| Dispensing Head | 20 | ||
| Technical Documents | 1 | ||
| Triple Span | 2.5mm/5.0mm/7.5mm/10.0mm | ||
| The Theory of Speed | 18000PCS/H | ||
| Insert Direction | 0°-360°, 1°increasment | ||
| Servo Motor Drived Insertion Head | 13.0mm | ||
| Clinch Type | Clinch base “N” type | ||
| Clinch Length | 1.5-2.2mm(adjustable) | ||
| Clinch Degree | 10º-35º(adjustable) | ||
| DELL LCD Monitor | 1 | ||
| Build in UPS | 1 | ||
| Indutrial-control Computer | 1 | ||
| Adjustable Fixture | 1 | ||
| Sequencer Module | 2 | ||
| 1500KG | Machine vision systems | ||
| Sistema de controle | English or Chinese version interface | ||
| Components Require | standard tape packed radial leads components | ||
| Components Available | Capacitor, Transistor, LED lights, Key Switch,Resistor, Connectors, Fuse Block and other vertical tape packed materials | ||
| Air Pressure | 0.6MPA, 0.3m3/minutes | ||
| Circumstance Temperature | 10° C. to 35° C. | ||
| PCB Transfer Mode | Manual, machine non stop | ||
| Peso | 1500KG | ||
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