Introdução
O SMT Automatic Tube Feeder is a tube-type electronic component supply device that feeds tube-packaged electronic components one by one at set timing through vibration and air blowing, and supplies them to the insertion machine. The SMT Automatic Tube Feeder builds on this principle with enhanced automation and precision engineering for modern electronics manufacturing.
This high-performance tube feeder is designed for SMT, DIP, and THT pick and place machines. It automates the feeding process, significantly reducing labor costs while increasing overall production efficiency. The system ensures precise component delivery with tight accuracy tolerances, minimizing pick failures and maintaining consistent assembly quality throughout extended production runs.
Versatility is a core strength, with compatibility across major equipment brands including Fuji, Juki, and Yamaha through adaptable rail configurations. The modular design ensures seamless integration into automated production lines without extensive modification. Cost-effective operation enhances productivity while lowering operational expenses, making it an ideal solution for manufacturers seeking to optimize their PCB assembly workflow with reliable, high-speed component feeding.
SMT Automatic Tube Feeder
Reliable Tube Packaged Component Feeding for Advanced Set Top Box Assembly
In set top box PCB assembly, the SMT Automatic Tube Feeder serves as the backbone for efficient component supply, handling tube packaged ICs and connectors that are fundamental to STB circuitry. The feeder advances components through controlled vibration and pneumatic action, presenting each part at the exact pickup position for the placement head with repeatable accuracy. This precision feeding mechanism is particularly important for STB boards, which require dense component placement of processors, memory modules, and RF components, all of which must be positioned correctly to ensure proper signal integrity and electrical performance in the final product.
The integration of the SMT Automatic Tube Feeder into the STB production line creates a smooth, automated workflow from board loading through final assembly. After solder paste application and inspection, PCBs move to the placement machine where the tube feeder continuously supplies components without interruption. The SMT Automatic Tube Feeder compatibility with major equipment brands including Fuji, Juki, and Yamaha allows manufacturers to deploy the feeder across existing STB lines without costly modifications. Its adaptable rail system accommodates various tube dimensions, supporting the flexible production needed for different STB configurations ranging from basic receivers to advanced Android TV boxes.
Operational efficiency gains from the SMT Automatic Tube Feeder are substantial in high volume STB manufacturing environments. The automated feeding process eliminates the need for operators to manually load individual components, significantly reducing labor expenses and human error potential. With its tight accuracy tolerances and reliable component delivery, the SMT Automatic Tube Feeder minimizes pick failures and rework requirements, directly improving overall equipment effectiveness and daily production capacity. Manufacturers benefit from lower operational costs while maintaining the consistent assembly quality necessary for competitive set top box production in today’s demanding consumer electronics market.
Especificações
| Modelo | YN-T2112 (Faixa Única) | YN-T2112H (Trilha única com corte) | YN-T2109 (dupla faixa) |
| Dimensões (C × L × A) | 1.500 × 76 × 1.140 mm | 1.500 × 76 × 1.140 mm | 1.500 × 90 × 1.140 mm |
| Peso | 35KG | 95 kg | 40 kg |
| Operating Voltage | 220 V CA | ||
| Abastecimento de ar necessário | 0,5–0,7 MPa | ||
| Corrente máxima | 2A | ||
| Feed Speed | <2 s/unidade | ||
| Painel de operação | Tela OLED de 1,54 polegadas | ||
| Tempo de troca de canal | <6s | ||
| Canal | Canal único （Opcional: canal único/duplo） |
Canal único （Opcional: canal único/duplo） |
Dois canais （Opcional: canal único/duplo） |
| Função de dobra de chumbo | Opcional（Padrão: Nenhum） | ||
| Função de modelagem | Opcional（Padrão: Nenhum） | ||
| Função pré-elevação | Opcional（Padrão: Nenhum） | ||
| Função de corte | Opcional（Padrão: Nenhum） | Sim | Opcional（Padrão: Nenhum） |
| Comprimento de corte | Opcional（Padrão: Nenhum） | Personalizável de acordo com os requisitos de material | Opcional（Padrão: Nenhum） |
| Intervalo de corte | Opcional（Padrão: Nenhum） | ±1 mm（Ajustável） | Opcional（Padrão: Nenhum） |
| Comprimento do tubo aplicável | 400–600 mm | 400–600 mm | 400–600 mm |
| Altura do tubo aplicável | 10 mm–45 mm | 10 mm–45 mm | 10 mm–45 mm |
| Largura do tubo compatível | 10 mm–40 mm | 10 mm–40 mm | 10 mm–28 mm |
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