Introdução
A radial feeder takes radial components packed in radial tape, indexes the tape at a steady interval, advances each component into the cutting zone at the specified timing point, severs both lead wires, and presents the trimmed component for the insertion machine to collect. The feed mechanism operates under servo control, advancing the tape by one component pitch per cycle, while the cutter assembly triggers at the end of each advance stroke. The component lands at a fixed delivery coordinate with leads cut to length — no secondary trimming or manual staging required.
The radial tape format suits a wide range of through-hole radial components: aluminum electrolytic capacitors, ceramic capacitors, LED indicators, inductors, and various resistor types. The radial feeder accommodates different tape widths and pitch distances through adjustable guide rails, while lead trim length is set via the control panel and maintained uniformly across all components in the run. The cutting blades are mounted in a cartridge-style holder that operators can replace when edges dull, keeping the feeder in service without extended downtime. Recipe storage in the controller retains the full parameter set for each component type — pitch, cut length, feed speed, and delivery timing — so changeover follows a load-and-select workflow.
Interface connections to the insertion machine use industry-standard handshake protocols, allowing the feeder to synchronize its feed-and-cut cycle with the machine’s insertion cadence. Tape reel changes follow a guided threading path designed for rapid reloading. For through-hole assembly lines processing radially taped components, this feeder integrates tape handling, timed indexing, lead cutting, and component presentation into a single station that runs in lockstep with the insertion machine — replacing the separate manual operations of lead trimming, component staging, and paced hand-feeding with one automated sequence.
New Radial Feeder with Cutter (48mm Width)
Radial Feeder Battery Electronics Assembly Through Hole Component Supply Lead Cutting
In battery electronics manufacturing, radial-leaded components arrive in tape format and must be fed, trimmed, and delivered to insertion stations at production pace. A radial feeder handles this sequence by indexing the tape at a fixed interval, advancing each component to the cutting position at a programmed moment, severing both lead wires, and presenting the trimmed part to the insertion machine. For battery protection circuit modules and battery management system boards, where radial capacitors, inductors, and resistors populate through-hole layouts alongside surface-mount devices, this feeder keeps the through-hole side of the line synchronized with the overall assembly cadence.
Battery electronics production involves specific component types suited to radial tape feeding: aluminum electrolytic capacitors for power filtering, radial inductors for DC-DC converter stages, NTC thermistors for temperature sensing on battery packs, and radial film capacitors for snubber circuits in charging modules. The radial feeder accommodates varying tape widths and component pitches through adjustable guide channels, while lead trim length is set digitally and maintained uniformly across the run. Recipe storage in the controller retains feed parameters for each component type, so switching between a capacitor batch and a thermistor batch requires a recipe selection rather than mechanical recalibration — an advantage in multi-product battery electronics lines where several board variants share the same assembly cell.
Line integration follows standard handshake protocols with the insertion machine, with the feeder responding to demand signals and confirming delivery after each cycle. Tape reel loading uses a guided threading path that minimizes changeover time. For battery pack assembly facilities processing through-hole boards — whether for power tool batteries, e-bike packs, or stationary energy storage modules — the radial feeder replaces manual lead trimming and component staging with an inline, repeatable process that delivers each part with consistent orientation and lead length to the insertion point.
Especificações
| Modelo | YN-R2410 | Remarks |
| Dimensions (L×W×H) | 738×47×135(115)mm | Bottom pickup height: 115mm Max. height (bottom to handle): 135mm |
| Peso | 5.5KG | |
| Operating Voltage | DC 24V | |
| Air Supply Required | None | |
| Maximum Current | 3A | |
| Feed Speed | 0.6–2 s/Pcs | |
| Drive Method | Purely Electric | |
| Painel de operação | 0.96″ TFT Color Screen Resolution: 80×160 pixels |
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| Material Cutting Pitch Error | ±0.2mm | |
| Applicable Tape Spacing | 12.7mm/15mm | |
| Tape Cutting Function | Equipped with tape cutting function | If no need to cut the tape, it can be controlled via parameter settings |
| Bending Function | Optional | Bending can be customized based on material type |
| Cutter Service Life | ≥1 million times |
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