SMTノズル洗浄機 YNC-24

導入

その SMTノズル洗浄機 YNC-24 is a professional ultrasonic cleaning system specifically designed to maintain and restore the performance of SMT placement nozzles. As nozzle cleanliness directly affects pickup accuracy and placement stability, the YNC-24 plays a critical role in ensuring consistent quality and high efficiency in modern SMT production lines.

By combining high-frequency ultrasonic cleaning with pure water, the SMTノズル洗浄機 YNC-24 effectively removes solder paste residues, flux contamination, dust, and fine particles from both the inner and outer surfaces of SMT nozzles. This non-destructive cleaning process ensures thorough contaminant removal while protecting precision nozzle structures, helping to maintain stable vacuum performance and accurate component placement.

The YNC-24 is engineered for ease of operation and reliable performance in high-volume manufacturing environments. Its compact footprint allows for flexible installation near SMT lines, while its batch cleaning capability enables multiple nozzles to be cleaned simultaneously, significantly reducing maintenance time and improving overall line efficiency.

Suitable for consumer electronics, home appliance electronics, automotive electronics, and industrial PCBA production, the SMTノズル洗浄機 YNC-24 supports preventive maintenance strategies, reduces placement-related defects, and extends nozzle service life. By ensuring consistent nozzle condition, the YNC-24 helps manufacturers improve first-pass yield, reduce rework, and achieve stable, long-term production quality.

Application of SMT Nozzle Cleaning Machine YNC-24 in Home Appliance Electronics Factories

In the SMT production of home appliance electronics—such as control boards for air conditioners, washing machines, refrigerators, display modules, and small household appliances—placement accuracy, process stability, and yield consistency are critical to overall product performance. The SMT Nozzle Cleaning Machine YNC-24 serves as an essential auxiliary system, supporting stable and high-quality SMT operations in home appliance electronics factories.

1. Ensuring Placement Accuracy for High-Volume Home Appliance Production
Home appliance electronics are typically produced in large volumes with strict requirements for consistency and reliability. Contaminated nozzles with solder paste residue, dust, or fibers can cause poor pickup, misalignment, or component drop during placement. The SMT nozzle cleaning machine YNC-24 utilizes ultrasonic cleaning combined with pure water to thoroughly remove contaminants from SMT nozzles, restoring optimal vacuum performance and ensuring accurate placement of chips, resistors, capacitors, and ICs.

2. Supporting Multi-Model and Mixed-Line Manufacturing
Home appliance factories often operate mixed production lines to accommodate frequent model changes and diverse PCB designs. The YNC-24 is capable of cleaning multiple nozzle types and sizes in batch mode, significantly reducing changeover time and maintenance downtime. This flexibility allows SMT lines to adapt quickly to new product configurations while maintaining stable placement quality.

3. Improving Placement Machine Stability and Reducing Downtime
Unclean nozzles are a common cause of placement machine alarms, pickup failures, and repeated vision corrections, which negatively impact takt time. Regular nozzle cleaning with the YNC-24 helps minimize these issues, improving machine stability and reducing unexpected line stoppages. This preventive maintenance approach also extends the service life of nozzles and critical placement machine components.

4. Increasing Yield and Reducing Rework Costs
Defects caused by poor nozzle condition often result in missing components, offset placement, or soldering defects that become apparent during final assembly or aging tests. By maintaining clean and consistent nozzle performance, the SMT nozzle cleaning machine YNC-24 helps improve first-pass yield (FPY), reduce rework and scrap rates, and lower overall manufacturing costs in home appliance electronics production.

5. Aligning with Standardized and Lean Manufacturing Practices
With simple operation and stable cleaning parameters, the YNC-24 can be easily integrated into standard equipment maintenance and preventive quality control procedures. Scheduled nozzle cleaning supports lean manufacturing goals by ensuring repeatable processes, predictable quality, and continuous improvement across SMT lines.

結論
In home appliance electronics factories, the SMT Nozzle Cleaning Machine YNC-24 is more than a maintenance tool—it is a key process-support device that safeguards placement quality, enhances production efficiency, and reduces total manufacturing cost. Its reliable and efficient nozzle cleaning performance makes it an indispensable part of modern SMT production lines for home appliance electronics.

仕様

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