導入
その SMT自動チューブフィーダー is a dedicated peripheral device that enables pick-and-place machines to consume components supplied in plastic or metal tubes without manual intervention. It is deployed across high-volume electronics assembly lines where integrated circuits, transistors, connectors, and other larger parts are economically or technically impractical to package on tape and reel. By automating tube handling, the feeder allows surface-mount lines to run continuously even when a significant portion of the bill of materials arrives only in tube form from component suppliers. This capability is essential for manufacturers of computing, telecommunications, and consumer electronics who must maintain high equipment utilization and minimize operator touchpoints throughout each shift.
In production, the feeder mounts directly onto the machine’s feeder base and presents tube-packaged parts at a fixed pick location with precise orientation. A vibratory or motor-driven mechanism advances components one by one from the bottom tube to the discharge point. When the active tube empties, the next tube automatically indexes into position, allowing the line to run continuously while operators reload tubes offline. This workflow is essential for power transistors, radio-frequency shields, oscillators, and various connectors used in computing, telecommunications, and consumer electronics. Automated tube feeding eliminates frequent manual tube changes at the machine, reduces the risk of misfeeds or empty picks that would otherwise halt production, and ensures a steady flow of parts to the placement head.
Typical applications include smartphone and tablet mainboards, laptop power stages, server motherboards, network switches, and set-top boxes. By automating tube handling, manufacturers eliminate manual tray loading and reduce mis-picks, enabling fully automated surface-mount lines even when a significant portion of components arrives only in tube form. These products rely on numerous tube-packaged devices in their power management, interface, and radio sections, where consistent placement quality and high throughput are critical to meeting market demand. The SMT Automatic Tube Feeder ensures that these components are presented to the nozzle in a stable, repeatable manner, supporting placement rates that exceed one hundred thousand components per hour on modern equipment.
SMT自動チューブフィーダー
Boosting Throughput and Yield in Smartphone PCB Lines with Automatic Tube Feeders
その SMT自動チューブフィーダー is a key enabler for smartphone electronics factories that assemble mainboards with many tube-packaged components. In these facilities, integrated circuits for power management, audio codecs, radio-frequency front ends, and various connectors are often supplied in rigid plastic or metal tubes rather than on reels. The feeder mounts directly onto pick-and-place machines and presents these parts at a fixed pick location with precise orientation and repeatable positioning.
Inside the smartphone PCB assembly line, the feeder uses a vibratory or motor-driven mechanism to advance components one by one from the bottom tube to the discharge point under sensor supervision. When the active tube empties, the next tube automatically indexes into position, allowing the line to run continuously while operators reload tubes offline in a separate staging area. This workflow is essential for power transistors, radio-frequency shields, crystal oscillators, and board-to-board connectors used in smartphone logic boards and subsystem modules.
Typical applications include flagship and mid-range smartphone mainboards, tablet system boards, wearable device controllers, and camera modules that require precise placement of tube-packaged devices. By automating tube handling, manufacturers eliminate manual tray loading and reduce mis-picks, enabling fully automated surface-mount lines even when a significant portion of components arrives only in tube form. The result is higher throughput, more stable cycle times, and fewer quality escapes related to manual handling in high-volume smartphone production.
仕様
| モデル | YN-T2112（シングルトラック） | YN-T2112H（カットオフ機能付きシングルトラック） | YN-T2109（デュアルトラック） |
| 外形寸法（長さ×幅×高さ） | 1500×76×1140mm | 1500×76×1140mm | 1500×90×1140mm |
| 重さ | 35KG | 95kg | 40KG |
| Operating Voltage | AC 220V | ||
| 必要な空気供給量 | 0.5～0.7MPa | ||
| 最大電流 | 2A | ||
| Feed Speed | <2秒/個 | ||
| Operation Panel | 1.54インチのOLEDディスプレイ | ||
| チャンネル切り替え時間 | <6秒 | ||
| チャンネル | シングルチャンネル （シングル／デュアルチャンネル（オプション）） |
シングルチャンネル （シングル／デュアルチャンネル（オプション）） |
デュアルチャネル （シングル／デュアルチャンネル（オプション）） |
| リード曲げ機能 | 任意（デフォルト：なし） | ||
| 成形機能 | 任意（デフォルト：なし） | ||
| リフト前の機能 | 任意（デフォルト：なし） | ||
| カットオフ関数 | 任意（デフォルト：なし） | はい | 任意（デフォルト：なし） |
| カットオフ長さ | 任意（デフォルト：なし） | 材料の要件に応じてカスタマイズ可能 | 任意（デフォルト：なし） |
| カットオフピッチ | 任意（デフォルト：なし） | ±1mm（調整可能） | 任意（デフォルト：なし） |
| 適用可能なチューブの長さ | 400～600mm | 400～600mm | 400～600mm |
| 適用可能なチューブの高さ | 10mm～45mm | 10mm～45mm | 10mm～45mm |
| 対応チューブ幅 | 10mm～40mm | 10mm～40mm | 10mm～28mm |
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